Vermont Casting 39XDV, 36XDV XDV Direct Vent Gas Fireplace, Pilot Orifice Conversion, 10009383

Page 43
39XDV

Shutter

Burner Pan

 

Retaining

 

 

Screw

 

 

Air Shutter

Front View

 

 

CO103

 

 

Fig. 86 Remove air shutter from burner pan.

 

5.Install conversion air shutters on burner pan. Re- place air shutter retaining screw. Adjust both air shut- ters. Refer to Table 1 for proper air shutter adjust- ment. Secure air shutter retaining screw.

6.Reinstall burner housing assembly and front burner tube.

39XDV

1.Remove the two (2) screws which secure the burner tube assembly/fettle and the two (2) screws located behind the burner tube assembly which secure the diverter. Remove the four (4) screws that secure the burner housing assembly to the base pan at the right and left end of the burner housing assembly. (Fig. 78)

2.Remove the fettle, the burner tube assembly and the diverter. Slide the burner housing assembly to the right and up to free the orifice.

3.Using a 1/2” open end wrench remove the orifices. (Fig. 79)

4.Converting LP to NG, remove bracket/gasket as- sembly by unfastening the screw which secures the bracket to the burner tray base. Discard bracket and refasten the screw into the hole. (Fig. 80)

Converting NG to LP, assemble the bracket/gas- ket assembly to the burner tray assembly base by unfastening the screw on the tray to the right side of the orifice. Slide the bracket/gasket assembly over the fitting on the manifold toward the back with the gasket to the right. Secure the bracket/gasket as- sembly using the screw removed earlier. (Fig. 80)

5.Replace the orifices according to the table on Page 43.

XDV Direct Vent Gas Fireplace

6.Replace the burner housing with the new one pro- vided in kit.

7.Reassemble the burner housing assembly, the burner tube assembly and the fettle in reverse order.

Pilot Orifice Conversion

NOTE: It is not necessary to remove the pilot tube for conversion.

1.Loosen pilot hood turning counterclockwise using a 7/16” wrench. (Fig. 87)

2.Remove pilot orifice with needlenose pliers. (Fig. 88)

3.Install conversion pilot orifice.

4.Reinstall pilot hood. Be sure to align pilot hood with index marks.

5.Turn the gas supply valve and gas valve on and test for leaks. Use a 50/50 solution of liquid soap and water to test for leaks at gas fittings and joints. Apply water/soap solution with brush only - do not over apply. NEVER test with an open flame.

6.Follow procedure on rating plate to light the pilot. Check for leaks.

7.Turn main burner on and check for leaks.

8.Reinstall bracket rear log, front grate and logs. Refer to Page 25 for proper log placement.

Installation complete.

Pilot Hood

Index

Marks

Pilot

CO105

Bracket

Fig. 87 Remove pilot hood.

Pilot Orifice

CO106

Fig. 88 Remove pilot orifice.

10009383

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Contents INSTALLER/CONSUMER SAFETY INFORMATION Installation Instructions and Homeowner’s ManualDirect Vent Models: 33XDV, 36XDV, 39XDV Maintenance Table of ContentsXDV Direct Vent Gas Fireplace Installation & Operating Instructions10009383 Installation & Operating InstructionsLocating Your Fireplace XDV Direct Vent Gas Fireplace33XDV XDV Fireplace Dimensions - Installed as Rear VentFraming Dimensions XDV Direct Vent Gas Fireplace33XDV XDV Fireplace Dimensions - Installed as Top VentFraming Dimensions XDV Direct Vent Gas FireplaceCold climate installation recommendation Clearance to CombustiblesMantels HearthGas Specifications Gas Line InstallationFraming and Finishing Final FinishingXDV Direct Vent Gas Fireplace Remote ON/OFF SwitchAlternate Switch Location EB-1Electrical BoxXDV Direct Vent Gas Fireplace Electronic Gas Control Valve10009383 XDV Direct Vent Gas Fireplace Optional Top Vent Application10009383 36XDV Restrictor Plate Installation General VentingTop Vent Application Restrictor Plate 33XDV Restrictor Plate Installation10009383 Canadian Installations1US Installations2 XDV Direct Vent Gas FireplaceUSA Installations General Information Assembling Vent PipesFlex Vent Pipes Canadian InstallationsXDV Direct Vent Gas Fireplace How to Use the Vent GraphTwist Lock Pipes Rear Wall Venting ApplicationsSTEP Rear Wall Installation Twist Lock PipeXDV Direct Vent Gas Fireplace STEPStep Rear Wall Vent Installations Flex Vent PipeVertical Sidewall Applications XDV Direct Vent Gas FireplaceTotal angular variation = XDV Direct Vent Gas Fireplace10009383 STEP Vertical Sidewall Installation Twist Lock PipeXDV Direct Vent Gas Fireplace STEPSTEP Vertical Sidewall Installation Flex Vent PipeXDV Direct Vent Gas Fireplace STEPDo not backfill around snorkel Below Grade InstallationsVertical Through-the-RoofApplication XDV Direct Vent Gas FireplaceXDV Direct Vent Gas Fireplace Vertical Through-the-RoofInstallation10009383 ApplicationSupport Application XDV Direct Vent Gas Fireplace10009383 Typical Roof SupportTypical CeilingXDV Direct Vent Gas Fireplace Venting ComponentsOperating Instructions Window Frame Assembly RemovalGlass Cleaning Replacement Of Ceramic Hearth PanelsXDV Direct Vent Gas Fireplace Installation of LogsLog Identification Chart 33XDVXDV Direct Vent Gas Fireplace 36XDV10009383 10009383 XDV Direct Vent Gas FireplaceLog Center Right B153 XDV Direct Vent Gas Fireplace 39XDV10009383 10009383 XDV Direct Vent Gas FireplaceLarge Lava Rock Burner Lava Rock PlacementFlame & Temperature Adjustment Flame Characteristics39XDV XDV Direct Vent Gas Fireplace33XDV 36XDVTo Turn Off Gas To Heater FOR YOUR SAFETY READ BEFORE LIGHTINGLighting and Operating Instructions Lighting InstructionsLighting Instructions For Your Safety, Read the Following WarningsLighting & Operating Instructions before Lighting the ApplianceTransmitter Operation Off Mode Shut Off ProcedureInstructions for RF Comfort Control Valve OperationAuto Mode Delay Timer ModeDisable Thermostat Function TroubleshootingReplace valve Service ActionXDV Direct Vent Gas Fireplace LED Count10009383 XDV Direct Vent Gas FireplaceOn Path Local PathPOSSIBLE CAUSES Troubleshooting the Gas Control SystemSYMPTOM XDV Direct Vent Gas FireplaceAbnormal Operation Troubleshooting the Gas Control SystemXDV Direct Vent Gas Fireplace Normal OperationNOVA SIT820 Valve XDV Direct Vent Gas FireplaceHoneywell Valve Burner Orifice Conversion 33/36XDV10009383 Burner Orifice Conversion 39XDVXDV Direct Vent Gas Fireplace Pilot Orifice ConversionConversion Procedure Fuel Conversion InstructionsHoneywell Comfort Control Valve ONLY Installation Precautions10009383 39XDVXDV Direct Vent Gas Fireplace Pilot Orifice ConversionBurner Orifice Table 1 Injector Orifice Size MatrixXDV Direct Vent Gas Fireplace Conversion to Natural GasXDV Direct Vent Gas Fireplace MaintenanceCleaning the Standing Pilot Control System fireplace has been in use. FK24/FK12 Fan AssemblyXDV Direct Vent Gas Fireplace 33XDV/36XDV/39XDV10009383 33XDV 33XDV/36XDV/39XDV continuedXDV Direct Vent Gas Fireplace Description33XDV 33XDV/36XDV/39XDV continuedXDV Direct Vent Gas Fireplace DescriptionTurn off all power before hook up Optional Accessories AvailableHard Direct Wire Hook Up Fan KitsXDV Direct Vent Gas Fireplace Remote ControlsCeramic Refractory Panels Installation InstructionsArch/Square Face Kit Optional Trim KitsScreen Door Kit Filigree Louvre Kit10009383 XDV Direct Vent Gas Fireplace10009383 XDV Direct Vent Gas Fireplace10009383 XDV Direct Vent Gas Fireplace2DO NOT ATTEMPT TO DO ANY SERVICE WORK YOURSELF LIMITED LIFETIME WARRANTYPRODUCT COVERED BY THIS WARRANTY IF WARRANTY SERVICE IS NEEDED…EnerGuide Ratings Efficiency RatingsCFM Corporation Model