Weil-McLain BMC-6X operation manual System Settings, Gain, Lead Boiler Rotation, Purge Delay

Page 19

BMC and BMC-6X Installation and Operation Manual

SYSTEM SETTINGS

Button: MENU/<System Settings>

The Settings 1 and Settings 2 menus provide access to adjusting and fine-tuning the system for enhanced comfort and more fuel savings. The BMC behaves differently based on the selected Control Modes (see Startup Settings).

Gain

System Run-On

Lead Rotation

Setback

Purge Delay

Last Stage Hold

Lag Delay

Day/Night Schedules

Standby Time

ALERT

To be able to change the BMC settings the Program/Run Switch must be set to Program. The switch is located under the Enclosure Wiring Cover for security. The Enclosure Wiring Cover can be securely closed using a lock.

GAIN

Adjustable from -10 to +10

Default: 0

Button: MENU/<System Settings>/Gain

 

The Gain adjusts the aggressiveness of the BMC PID logic to control how much modulation is changed when the system temperature is different from the Set Point.

A Gain of 0 is a good starting point for all systems.

If during normal load conditions, the system temperature tends to oscillate significantly, decrease the Gain by two numbers (for example, from 0 to -2). Wait for at least 15 minutes before evaluating how the change has affected the system.

If during normal load conditions the system temperature tends to remain consistently below the Set Point (or consistently above the Set Point), increase the Gain by two numbers (for example, from 0 to 2). Wait for at least 15 minutes before evaluating how the change has affected the system.

LEAD BOILER ROTATION

Adjustable Manual, Time (1 hr to 60 Days), Last-On

Default: Time (24Hours)

Button: MENU/<System Settings>/Lead Rotation

 

The Lead Boiler is the first boiler brought on when output is required.

The Lead Boiler can be rotated automatically, manually or based on Last-On. The automatic rotation is recommended.

The current Lead Boiler is shown in brackets on the main display.

Only boilers which are set to Auto Mode can be Lead. Therefore, not all the boilers may be available when manually selecting a new Lead Boiler.

PURGE DELAY

Adjustable from 0.0min to 10.0min

Default: 1.0min

Button: MENU/<System Settings>/Purge Delay

 

Many boilers go through a purge cycle before they are brought on line.

When the BMC activates a boiler, it does not start to calculate its output until the Purge Delay is over. This allows the boiler to fully come online and begin producing output.

The Purge Delay helps prevent short cycling of a newly activated burner. Once the burner is activated, it MUST run through the entire Purge Delay period.

The minimum Purge Delay setting MUST be set to the time required by the boiler manufacturer. Time entry is in 0.1 of a minute (i.e. 1.5min will equal 90 seconds.)

The Message Display Line will display Purge Delay and the amount of time remaining in the purge.

----------

SETTINGS

1

----------

Gain

 

 

 

 

 

+0

Lead

Rotation

 

Time

Purge Delay

 

 

0.0min

Lag

Delay

 

 

0min

<More Settings>

 

 

 

BACK

 

 

 

 

SELECT

----------

SETTINGS

2

----------

Standby

Time

 

10min

System

Run-On

 

0min

Setback

 

 

 

0

F

Last

Stage

Hold

 

0

F

Set

Time

 

 

12:03Pm

<Day/Night

Schedules>

 

BACK

 

 

 

 

SELECT

 

 

PROGRAM

 

RUN

----------------

GAIN --------------

 

 

 

 

+0 F

 

 

 

[]

 

 

 

 

 

 

BACK

 

 

 

 

SAVE

 

--------

LEAD ROTATION

-------

 

Manual

 

 

 

 

 

 

Time

 

 

 

 

 

 

Last-On

 

 

 

 

 

BACK

 

 

 

 

SAVE

 

--- AUTO ROTATE PERIOD ---

 

 

 

24hrs

 

 

 

[]

 

 

 

 

 

 

BACK

 

 

 

 

SAVE

 

---- MANUAL LEAD STAGE ----

 

A

 

 

 

 

 

 

B

 

 

 

 

 

 

C

 

 

 

 

 

 

D

 

 

 

 

 

 

E

 

 

 

 

 

 

BACK

 

 

 

 

SAVE

 

---------

PURGE

DELAY

---------

 

 

 

0.0min

 

 

 

[]

 

 

 

 

 

 

BACK

 

 

 

 

SAVE

 

ALERT

Set Purge Delay as per boiler manufacturer recommendation.

19

Image 19
Contents BMC Installation and Operation Instructions ManualContents Associated relay status BMC LayoutBMC Overview Understanding Operation Concept Reset RATIO/OUTDOOR ResetSelecting the System Features Initial SetupMake Sure YOU have the Right Control Mounting the Enclosure InstallationHeating System Sensor HSS Installation Install the SensorsOutdoor Sensor Installation Wiring the SHUTDOWN, TSTAT, or Setback Terminals 31 WiringWiring the Power Terminals 1 Wiring the SensorsWiring the Boilers Wiring the Prove Terminals 29Wiring the Domestic HOT Water Call DHW Terminals 29 Wiring the System Output Terminals 3Connecting to the BMC-6X Panels Wiring to Modulating Motors65 F Menu SequenceMaintenance System SETTINGS1System SETTINGS2 Startup Settings PROVE/DOMESTIC HOT Water DHW Boost Mode not Available with SetbackNormal, Parallel Default Normal Button MENU/System Startup/..../Boost ModeReset Mode Setting the Control to Factory DefaultsSensor Fault Button MENU/System Startup/..../Sensor FaultSeason Operating SettingsSET Point not Adjustable in EMS Mode Reset RatioMaximum Water Temp Outdoor Cutoff TemperatureOffset Minimum Water TempLead Boiler Rotation System SettingsPurge Delay GainSystem RUN-ON Standby DelaySetback Avoiding Conflicting Boiler Limits Button MENU/System Settings/More Settings/Last Stg HoldLast Stage Hold DAY/NIGHT SchedulesSET Time HistoryButton MENU/Histories Output Trim MaintenanceSOFT-OFF Delay System & Outdoor Sensor TrimDisplay Boiler Modulation Status ConfigurationButton MENU/Maintenance/Configuration DisplayButton Stage Boiler Stage SettingsMode Display MessagesButton STAGE/Ignition % Copy Settings Boiler a onlyIgnition % Modulation Start %Sensor Inputs TroubleshootingControl Operation Boilers are Short-Cycling Multiple Modulating Boilers Direct Heating Piping DiagramDirect Heating Wiring Diagram External 4-20MA SET Point Using 4-20MA EMS Interface BMC Specifications SpecificationsBMC-6X Specifications