Weil-McLain BMC-6X operation manual Direct Heating Wiring Diagram

Page 30

BMC and BMC-6X Installation and Operation Manual

MULTIPLE MODULATING BOILERS

DIRECT HEATING WIRING DIAGRAM

 

 

 

 

BMC

 

 

 

 

SYSTEM

Full Modulation Sequencing Control

OUTPUT RATINGS:

 

 

 

 

 

 

 

120VAC, 6A RESISTIVE

 

A

 

 

1A PILOT DUTY, 15A TOTAL

 

 

FOR ALL CIRCUITS

 

 

 

 

INPUT RATINGS:

 

B

---

---

115VAC 60Hz , 30VA MAX

 

 

 

USE COPPER WIRE,

 

C

 

 

CLASS 1 WIRE ONLY.

 

 

 

C

US

 

D

 

 

 

 

 

 

 

ENCLOSED

 

 

 

 

 

ENERGY

 

 

 

 

 

MANAGEMENT

CAUTION: RISK OF ELECTRIC SHOCK

 

 

 

 

EQUIPMENT

 

 

 

 

LISTED

More than one disconnect switch may be required

 

 

 

 

99RA

to de-energize the equipment before servicing.

 

 

 

4-20mA Modulating

Outputs

PWR

L

 

N

 

1

 

2

 

 

 

L

N

L

N

SYS

A

 

 

B

 

C

D

3

4

5

6

7

8

9

10 11 12

 

 

Boiler 1

 

2

 

 

 

 

 

System Pump

 

 

Boiler

Boiler 3

Boiler 4

 

PROGRAM

 

 

 

RUN

 

 

 

DO NOT APPLY ANY VOLTAGE

 

 

 

 

 

 

 

 

 

TO INPUT TERMINALS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

B

 

 

C

 

 

D

 

 

OUTDOOR

SYSTEM

SYSTEM

 

SHUTDOWN

 

 

CUR / VLT

CUR / VLT

CUR / VLT

CUR / VLT

 

TEMP

TEMP

PROVE

 

/TSTAT

 

 

 

 

 

 

 

 

 

 

 

/SETBACK

 

 

GND

mA

VLT

GND

mA

VLT

GND

mA

VLT

GND

mA

VLT

 

T

O

T

O

 

 

O

 

 

O

 

 

-

+

+

-

+

+

-

+

+

-

+

+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13

14

15

16

17

18

19

20

21

22

23

24

 

25

26

27

28

29

30

31

32

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Boiler 1

Boiler 4

OutdoorSensor

SystemSensor

JumperProve removeNotDo

Boiler2

Boiler3

 

 

 

4 - 20 mA

Signal Outputs

EXTENSION MODULE

RS-485

 

 

 

 

BMC

 

 

 

 

SYSTEM

Full Modulation Sequencing Control

OUTPUT RATINGS:

 

 

 

 

 

 

 

120VAC, 6A RESISTIVE

 

A

 

 

1A PILOT DUTY, 15A TOTAL

 

 

FOR ALL CIRCUITS

 

 

 

 

INPUT RATINGS:

 

B

---

---

115VAC 60Hz , 30VA MAX

 

 

 

USE COPPER WIRE,

 

C

 

 

CLASS 1 WIRE ONLY.

 

 

 

C

US

 

D

 

 

 

 

 

 

 

ENCLOSED

 

 

 

 

 

ENERGY

 

 

 

 

 

MANAGEMENT

CAUTION: RISK OF ELECTRIC SHOCK

 

 

 

 

EQUIPMENT

 

 

 

 

LISTED

More than one disconnect switch may be required

 

 

 

 

99RA

to de-energize the equipment before servicing.

 

 

 

Voltage Modulating

Outputs

PWR

L

 

N

 

 

 

 

1

 

2

 

 

 

L

N

L

SYS

 

A

 

B

 

C

D

3

4

5

6

7

8

9

10 11 12

 

 

Boiler 1

 

2

 

 

 

 

 

System Pump

 

 

Boiler

Boiler 3

Boiler 4

 

PROGRAM

 

 

 

RUN

 

 

 

DO NOT APPLY ANY VOLTAGE

 

 

 

 

 

 

 

 

 

TO INPUT TERMINALS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

B

 

 

C

 

 

D

 

 

OUTDOOR

SYSTEM

SYSTEM

 

SHUTDOWN

 

 

 

 

 

 

 

 

 

 

 

 

/TSTAT

 

 

CUR / VLT

CUR / VLT

CUR / VLT

CUR / VLT

 

TEMP

TEMP

PROVE

 

 

 

 

 

 

 

 

 

 

 

 

/SETBACK

 

 

GND

mA

VLT

GND

mA

VLT

GND

mA

VLT

GND

mA

VLT

 

T

O

T

O

 

 

O

 

 

O

 

 

-

+

+

-

+

+

-

+

+

-

+

+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13

14

15

16

17

18

19

20

21

22

23

24

 

25

26

27

28

29

30

31

32

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Boiler 1

Boiler 4

OutdoorSensor

SystemSensor

JumperProve removeNotDo

2Boiler

3Boiler

 

 

 

 

Voltage

 

 

 

Signal Outputs

EXTENSION MODULE

RS-485

N

30

Image 30
Contents Installation and Operation Instructions Manual BMCContents BMC Layout Associated relay statusBMC Overview Reset RATIO/OUTDOOR Reset Understanding Operation ConceptInitial Setup Selecting the System FeaturesMake Sure YOU have the Right Control Installation Mounting the EnclosureInstall the Sensors Heating System Sensor HSS InstallationOutdoor Sensor Installation Wiring the Sensors WiringWiring the Power Terminals 1 Wiring the SHUTDOWN, TSTAT, or Setback Terminals 31Wiring the System Output Terminals 3 Wiring the Prove Terminals 29Wiring the Domestic HOT Water Call DHW Terminals 29 Wiring the BoilersWiring to Modulating Motors Connecting to the BMC-6X PanelsMenu Sequence 65 FSystem SETTINGS1 MaintenanceSystem SETTINGS2 Startup Settings Button MENU/System Startup/..../Boost Mode Boost Mode not Available with SetbackNormal, Parallel Default Normal PROVE/DOMESTIC HOT Water DHWButton MENU/System Startup/..../Sensor Fault Setting the Control to Factory DefaultsSensor Fault Reset ModeReset Ratio Operating SettingsSET Point not Adjustable in EMS Mode SeasonMinimum Water Temp Outdoor Cutoff TemperatureOffset Maximum Water TempGain System SettingsPurge Delay Lead Boiler RotationStandby Delay System RUN-ONSetback DAY/NIGHT Schedules Button MENU/System Settings/More Settings/Last Stg HoldLast Stage Hold Avoiding Conflicting Boiler LimitsHistory SET TimeButton MENU/Histories System & Outdoor Sensor Trim MaintenanceSOFT-OFF Delay Output TrimDisplay ConfigurationButton MENU/Maintenance/Configuration Display Boiler Modulation StatusDisplay Messages Boiler Stage SettingsMode Button StageModulation Start % Copy Settings Boiler a onlyIgnition % Button STAGE/Ignition %Troubleshooting Sensor InputsControl Operation Boilers are Short-Cycling Direct Heating Piping Diagram Multiple Modulating BoilersDirect Heating Wiring Diagram External 4-20MA SET Point Using 4-20MA EMS Interface Specifications BMC SpecificationsBMC-6X Specifications