Weil-McLain operation manual Wiring to Modulating Motors, Connecting to the BMC-6X Panels

Page 11

BMC and BMC-6X Installation and Operation Manual

WIRING TO MODULATING MOTORS

The BMC can modulate any combination of the following motors. The Output Type must be selected properly before connecting any output wires to avoid damage components. See Output Type on page 11.

 

 

A

 

 

 

 

CUR / VLT

CUR

 

GND

mA

VLT

GND

 

 

-

+

+

-

 

 

13

14

15

16

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WIRING THE 4-20MA MODULATING MOTORS (A TERMINALS 13, 14), (B TERMINALS 16, 17),...

The BMC can operate up to four 4-20 mA modulating motors.

The BMC-6X can operate up to six 4-20 mA modulating motors.

The BMC and the BMC-6X sources 24VDC excitation voltage for the 4-20mA signal.

Wire the (-) from the modulating motor to the boiler terminal on the BMC marked (GND). That is for boiler A, the modulating (-) terminal will be 13.

Wire the (+) from the modulating motor to the boiler terminal on the BMC marked (mA). That is for boiler A, the modulating (-) terminal will be 14.

WIRING THE VOLTAGE MODULATING MOTORS (A TERMINALS 13, 15), (B TERMINALS 16, 18),...

The BMC can operate up to four 0-5V, 0-10V, 1-5V, or 2-10V modulating motors.

The BMC-6X can operate up to six 0-5V, 0-10V, 1-5V, or 2-10V modulating motors.

Wire the (GND) from the modulating motor to the boiler terminal on the BMC marked (GND). That is for boiler D, the modulating (GND) terminal will be 22.

Wire the (V+) from the modulating motor to the boiler terminal on the BMC marked (VLT+). That is for boiler D, the modulating (V+) terminal will be 23.

-4-20mA + Burner

Motor

Boiler 4-20mA

Modulation Output

CD

 

UR / VLT

 

CUR / VLT

 

 

 

D

 

mA

 

VLT

 

GND

 

mA

VLT

 

 

 

 

 

+

 

+

-

 

 

+

 

+

 

 

 

9

 

20

 

21 22

 

23

 

24

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Voltage

 

 

GND

V+

Burner

 

 

 

 

 

 

Motor

 

 

 

 

 

 

 

Boiler Voltage

Modulation Output

CONNECTING TO THE BMC-6X PANELS

The BMC is equipped with a 6-pin phone socket (RS485) to connect to extension panels. The BMC-6X is equipped with two 6-pin phone sockets to connect to BMC and an additional BMC-6X.

Configure the Output Types (see page 11) after connecting the Extension panels to be able to configure their outputs.

Only 6-wire phone cable must be used for proper operation.

Connection cable is provided as part of the BMC-6X package.

Phone cables must be of a 6-wire with 6-pin terminals. Phone cables can extend up to 100'.

BMC

BMC-6X A

PWR

LN

1 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BMC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SYSTEM

 

Full Modulation Sequencing Control

OUTPUT RATINGS:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

120VAC, 6A RESISTIVE

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1A PILOT DUTY, 15A TOTAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FOR ALL CIRCUITS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INPUT RATINGS:

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

---

 

 

---

 

 

115VAC 60Hz , 30VA MAX

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

USE COPPER WIRE,

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CLASS 1 WIRE ONLY.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

US

 

 

 

 

 

 

 

 

 

 

 

 

D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ENCLOSED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ENERGY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MANAGEMENT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EQUIPMENT

 

 

 

 

CAUTION: RISK OF ELECTRIC SHOCK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LISTED

 

 

 

 

 

More than one disconnect switch may be required

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

99RA

 

 

 

 

 

to de-energize the equipment before servicing.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROGRAM

 

 

RUN

 

 

 

DO NOT APPLY ANY VOLTAGE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TO INPUT TERMINALS

SYS

 

A

 

B

 

C

 

 

D

 

 

A

 

 

B

 

 

C

 

 

D

 

 

OUTDOOR

SYSTEM

PROVE

SHUTDOWN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

/TSAT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CUR / VLT

CUR / VLT

CUR / VLT

CUR / VLT

 

TEMP

TEMP

/DHW

/SETBACK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GND

mA

VLT

GND

mA

VLT

GND

mA

VLT

GND

mA

VLT

 

T

O

T

O

 

O

 

O

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-

+

+

-

+

+

-

+

+

-

+

+

 

 

 

 

 

 

 

 

 

 

3

4

5

6

7

8

9

 

10

11

12

 

13

14

15

16

17

18

19

20

21

22

23

24

 

25

26

27

28

29

30

31

32

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EXTENSION MODULE

RS-485

BMC-6X

Full Modulation Sequencing Extension

 

 

E K

F L

OUTPUT RATINGS:

C

US

120VAC, 6A RESISTIVE

G M

H N

1A PILOT DUTY, 15A TOTAL

ENCLOSED

 

FOR ALL CIRCUITS

ENERGY

 

I O

J P

INPUT RATINGS:

MANAGEMENT

EQUIPMENT

 

115VAC 60Hz, 12VA MAX

LISTED

 

 

 

Use Copper Conductors Only.

99RA

 

Comm

Power

 

 

 

CAUTION: Risk of Electric Shock. More than one disconnect switch may be required to de-energize the equipment before servicing.

 

 

 

 

 

 

 

 

 

 

 

Ext A

Ext B

 

 

 

 

PWR

E K

F L

G M

H N I O J P

 

 

 

 

I

O

J P

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CUR / VLT CUR / VLT

L

N

 

 

 

 

 

 

 

 

GND

GND

GND

GND

GND

mA

VLT GND mA VLT

1

2

3

4

5

6

7

8

9

10 11 12 11 12

13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 2816 29 30

BMC-6X B

BMC-6X

EXTENSION

MODULE

RS-485

Connecting BMC to Two Extension Panels using RS485

Full Modulation Sequencing Extension

 

 

E K

F L

OUTPUT RATINGS:

C

US

120VAC, 6A RESISTIVE

G M

H N

1A PILOT DUTY, 15A TOTAL

 

ENCLOSED

FOR ALL CIRCUITS

 

ENERGY

I O

J P

INPUT RATINGS:

 

MANAGEMENT

 

EQUIPMENT

115VAC 60Hz, 12VA MAX

 

LISTED

 

 

Use Copper Conductors Only.

 

99RA

Comm

Power

 

 

 

 

 

 

 

CAUTION: Risk of Electric Shock.

 

 

 

 

More than one disconnect switch may be required

 

 

 

 

to de-energize the equipment before servicing.

 

 

 

 

 

 

 

 

 

 

 

Ext A

Ext B

 

 

 

 

PWR

E K

F L

G M

H N I O J P

 

 

 

 

I

O

J P

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CUR / VLT CUR / VLT

L

N

 

 

 

 

 

 

 

 

GND

GND

GND

GND

GND

mA

VLT GND mA VLT

1

2

3

4

5

6

7

8

9

10 11 12 11 12

13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 2816 29 30

EXTENSION

MODULE

RS-485

11

Image 11
Contents BMC Installation and Operation Instructions ManualContents Associated relay status BMC LayoutBMC Overview Understanding Operation Concept Reset RATIO/OUTDOOR ResetMake Sure YOU have the Right Control Initial SetupSelecting the System Features Mounting the Enclosure InstallationOutdoor Sensor Installation Install the SensorsHeating System Sensor HSS Installation Wiring the SHUTDOWN, TSTAT, or Setback Terminals 31 WiringWiring the Power Terminals 1 Wiring the SensorsWiring the Boilers Wiring the Prove Terminals 29Wiring the Domestic HOT Water Call DHW Terminals 29 Wiring the System Output Terminals 3Connecting to the BMC-6X Panels Wiring to Modulating Motors65 F Menu SequenceSystem SETTINGS2 System SETTINGS1Maintenance Startup Settings PROVE/DOMESTIC HOT Water DHW Boost Mode not Available with SetbackNormal, Parallel Default Normal Button MENU/System Startup/..../Boost ModeReset Mode Setting the Control to Factory DefaultsSensor Fault Button MENU/System Startup/..../Sensor FaultSeason Operating SettingsSET Point not Adjustable in EMS Mode Reset RatioMaximum Water Temp Outdoor Cutoff TemperatureOffset Minimum Water TempLead Boiler Rotation System SettingsPurge Delay GainSetback Standby DelaySystem RUN-ON Avoiding Conflicting Boiler Limits Button MENU/System Settings/More Settings/Last Stg HoldLast Stage Hold DAY/NIGHT SchedulesButton MENU/Histories HistorySET Time Output Trim MaintenanceSOFT-OFF Delay System & Outdoor Sensor TrimDisplay Boiler Modulation Status ConfigurationButton MENU/Maintenance/Configuration DisplayButton Stage Boiler Stage SettingsMode Display MessagesButton STAGE/Ignition % Copy Settings Boiler a onlyIgnition % Modulation Start %Control Operation TroubleshootingSensor Inputs Boilers are Short-Cycling Multiple Modulating Boilers Direct Heating Piping DiagramDirect Heating Wiring Diagram External 4-20MA SET Point Using 4-20MA EMS Interface BMC-6X Specifications SpecificationsBMC Specifications