Weil-McLain BMC-6X operation manual Contents

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BMC and BMC-6X Installation and Operation Manual

Contents

BMC LAYOUT . . . . . . . . . . . . . . . . 3 BMC OVERVIEW . . . . . . . . . . . . . . 4

Reset Ratio/Outdoor Reset . . . . . . . . . . 5

Make Sure You Have the Right Control . . 6

INITIAL SETUP . . . . . . . . . . . . . . . 6

Selecting the System Features. . . . . . . 6

INSTALLATION . . . . . . . . . . . . . . . 7

Mounting the Enclosure . . . . . . . . . . 7

Install the Sensors . . . . . . . . . . . . . 8

Heating System Sensor (HSS) Installation. . . 8 Outdoor Sensor Installation . . . . . . . . . . 8

Wiring. . . . . . . . . . . . . . . . . . . . 9

Wiring the Power (Terminals 1, 2) . . . . . . . 9 Wiring the Sensors . . . . . . . . . . . . . . . 9 Wiring the Shutdown, Tstat, or Setback (Terminals 31, 32) . . . . . . . . . . . . . . . . . . . . . 9 Wiring the Prove (Terminals 29, 30) . . . . . 10 Wiring the Domestic Hot Water Call DHW (Terminals 29, 30) . . . . . . . . . . . . . . 10 Wiring the System Output (Terminals 3, 4). . 10 Wiring the Boilers . . . . . . . . . . . . . . 10 Wiring to Modulating Motors . . . . . . . . . 11 Connecting to the BMC-6X Panels. . . . . . 11

MENU SEQUENCE . . . . . . . . . . . . . 12

Startup Settings . . . . . . . . . . . . . . 14

Program Change Settings . . . . . . . . . . 14 Startup Sequence . . . . . . . . . . . . . . 14 Sensor Type . . . . . . . . . . . . . . . . . 14 EMS Input Mode (Available In Set point Only)14 Selecting the Output Type . . . . . . . . . . 14 Selecting the Modulating Mode . . . . . . . 15 Prove/Domestic Hot Water (DHW) . . . . . . 15 Shutdown/Tstat/Setback Mode . . . . . . . . 15 Boost Mode (Not Available with Setback) . . 15 Sensor Fault . . . . . . . . . . . . . . . . . 16

Setting the Control to Factory Defaults. . . 16 Operating Settings . . . . . . . . . . . . . 17

Program Change Settings . . . . . . . . . . 17

Season . . . . . . . . . . . . . . . . . . . . 17

Set Point (Not Adjustable in EMS Mode). . . 17

Reset Ratio. . . . . . . . . . . . . . . . . . 17

Outdoor Cutoff Temperature . . . . . . . . . 18

Offset . . . . . . . . . . . . . . . . . . . . . 18

Minimum Water Temp . . . . . . . . . . . . 18

Maximum Water Temp . . . . . . . . . . . . 18

System Settings . . . . . . . . . . . . . . 19

Gain . . . . . . . . . . . . . . . . . . . . . 19

Lead Boiler Rotation . . . . . . . . . . . . . 19

Purge Delay . . . . . . . . . . . . . . . . . 19

Lag Delay . . . . . . . . . . . . . . . . . . 20

Standby Delay . . . . . . . . . . . . . . . . 20

System Run-On . . . . . . . . . . . . . . . 20

Setback. . . . . . . . . . . . . . . . . . . . 20

Last Stage Hold . . . . . . . . . . . . . . . 21

Day/Night Schedules . . . . . . . . . . . . . 21

Set Time . . . . . . . . . . . . . . . . . . . 22

History . . . . . . . . . . . . . . . . . . . 22

Maintenance . . . . . . . . . . . . . . . . 23

System & Outdoor Sensor Trim . . . . . . . 23

Soft-Off Delay . . . . . . . . . . . . . . . . 23

Output Trim. . . . . . . . . . . . . . . . . . 23

Configuration . . . . . . . . . . . . . . . . . 24

Display . . . . . . . . . . . . . . . . . . . . 24

TROUBLESHOOTING. . . . . . . . . . . . 27

DIRECT HEATING PIPING DIAGRAM . . . 29 DIRECT HEATING WIRING DIAGRAM . . . 30 EXTERNAL 4-20MA SET POINT . . . . . . 31 USING 4-20MA EMS INTERFACE . . . . . 31 SPECIFICATIONS . . . . . . . . . . . . . . 32

BMC Specifications. . . . . . . . . . . . . 32 BMC-6X Specifications . . . . . . . . . . . 32

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Contents Installation and Operation Instructions Manual BMCContents BMC Layout Associated relay statusBMC Overview Reset RATIO/OUTDOOR Reset Understanding Operation ConceptMake Sure YOU have the Right Control Initial SetupSelecting the System Features Installation Mounting the EnclosureOutdoor Sensor Installation Install the SensorsHeating System Sensor HSS Installation Wiring the Sensors WiringWiring the Power Terminals 1 Wiring the SHUTDOWN, TSTAT, or Setback Terminals 31Wiring the System Output Terminals 3 Wiring the Prove Terminals 29Wiring the Domestic HOT Water Call DHW Terminals 29 Wiring the BoilersWiring to Modulating Motors Connecting to the BMC-6X PanelsMenu Sequence 65 FSystem SETTINGS2 System SETTINGS1Maintenance Startup Settings Button MENU/System Startup/..../Boost Mode Boost Mode not Available with SetbackNormal, Parallel Default Normal PROVE/DOMESTIC HOT Water DHWButton MENU/System Startup/..../Sensor Fault Setting the Control to Factory DefaultsSensor Fault Reset ModeReset Ratio Operating SettingsSET Point not Adjustable in EMS Mode SeasonMinimum Water Temp Outdoor Cutoff TemperatureOffset Maximum Water TempGain System SettingsPurge Delay Lead Boiler RotationSetback Standby DelaySystem RUN-ON DAY/NIGHT Schedules Button MENU/System Settings/More Settings/Last Stg HoldLast Stage Hold Avoiding Conflicting Boiler LimitsButton MENU/Histories HistorySET Time System & Outdoor Sensor Trim MaintenanceSOFT-OFF Delay Output TrimDisplay ConfigurationButton MENU/Maintenance/Configuration Display Boiler Modulation StatusDisplay Messages Boiler Stage SettingsMode Button StageModulation Start % Copy Settings Boiler a onlyIgnition % Button STAGE/Ignition %Control Operation TroubleshootingSensor Inputs Boilers are Short-Cycling Direct Heating Piping Diagram Multiple Modulating BoilersDirect Heating Wiring Diagram External 4-20MA SET Point Using 4-20MA EMS Interface BMC-6X Specifications SpecificationsBMC Specifications