Weil-McLain BMC-6X operation manual Wiring the Power Terminals 1, Wiring the Sensors

Page 9

BMC and BMC-6X Installation and Operation Manual

WIRING

WIRING THE POWER (TERMINALS 1, 2)

Bring the 120VAC 60Hz power wires through the bottom Knockout of the enclosure.

Class 1 voltages must enter the enclosure through a different opening from any Class 2 voltage wiring.

Connect the hot line to terminal marked L.

Connect the neutral line to the terminal marked N.

Weil McLain recommends installing a surge suppressor on the power source to the BMC.

PWR

L

N

1

2

LineNeutral

120VAC Power Source

WARNING

Class 1 voltages must enter the enclosure through a different opening from any Class 2 voltage wiring. Weil McLain recommends installing a surge suppressor on the power source to the BMC.

WARNING

Connect the shield at the control terminal end and cut the shield wire at the sensor end.

WIRING THE SENSORS

 

 

 

 

 

 

 

 

OUTDOOR

SYSTEM

PRO

 

TEMP

TEMP

/DHW

 

 

 

 

 

 

 

 

T

O

T

O

 

 

 

 

 

 

 

 

 

 

25

26

27

28

29

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SYSTEM SENSOR WIRING (TERMINALS 27, 28)

A BMC must be connected to a temperature sensor located in the common header.

The BMC is designed to be connected to a 389-900-230 temperature sensor for immersion in a 3/8ID well (592-300-023 or equivalent). Contact the factory for additional temperature sensor options.

Temperature sensor wires can be extended up to 500’ by splicing shielded 2-conductor cable (Belden #8760 or equivalent (#18/2)).

Temperature sensors have no polarity. Connect the two wires from the sensor to the BMC terminals marked SYSTEM TEMP 27, 28.

Connect the sensor shield to the circled terminal 28 with one of the sensor wires.

OUTDOOR SENSOR WIRING (TERMINALS 25, 26)

When Outdoor Reset is selected, the BMC will vary the system Set Point based on outdoor temperature.

Whether in Set Point or Outdoor Reset modes, the outdoor sensor can be used as an Outdoor Cutoff. The BMC will disable all boilers when the outdoor temperature is above the adjustable Outdoor Cutoff temperature. This feature will automatically be activated when an outdoor sensor is connected.

For an outdoor sensor use a Weil McLain outdoor sensor (389-900-229).

The sensor wires can be extended up to 500’ using shielded 2-conductor cable (Belden #8760 or equivalent (#18/2)).

Temperature sensors have no polarity. Connect the wires from the outdoor sensor to the BMC terminals marked OUTDOOR TEMP - 25, 26.

Connect the shield to the circled terminal 26 with one of the sensor wires.

 

 

 

 

 

 

SensorSystem

 

ShiledSensor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTDOOR

 

SYSTEM

 

PR

 

 

 

TEMP

 

TEMP

 

/D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T

O

 

T

O

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

25

26

 

27

 

28

29

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

t

SensorOutdoor

ShiledSensor

 

 

WIRING THE SHUTDOWN, TSTAT, OR SETBACK (TERMINALS 31, 32)

EM P

PROVE /DHW

SHUTDOWN /SETBACK

The Shutdown will be available when selected as the Shutdown/Tstat/Setback mode from the Startup menu. See

O

 

O

 

O

 

 

 

 

 

 

 

 

 

 

page 15. This will provide the user with a customizable Day/Night Schedule. See page 21.

 

28

29

30 31

32

 

 

The Shutdown feature can be used whenever it is desirable to turn off the BMC stage outputs from a remote

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

location or another controller (i.e. EMS input).

 

 

 

 

 

 

 

The Tstat option, when selected from the Shutdown/Tstat/Setback startup menu, provide the capability of

 

 

 

 

 

 

 

controlling the operation of the BMC based on a thermostat input.

 

 

 

 

 

 

 

The thermostat will provide the BMC with a call for heat by shorting terminals 31 and 32.

 

 

 

 

 

 

 

When the Shutdown input is enabled by closing the dry contact, or when the Tstat input is disabled by opening

 

 

 

Shutdown,

 

 

 

T-Stat, or

the dry-contact, all active boilers will immediately modulate down to low for the Soft-Off period, then turn off.

 

 

Setback Signal

 

 

 

 

 

 

 

The System Output relay will remain active until the System Delay is over and then it will turn off.

When Setback is selected in the Startup, a BMS/EMS or external clock can provide a Setback signal using these input terminals. The signal must be a dry contact only. No voltage can be placed across the SHUTDOWN/TSTAT/SETBACK terminals.

Bring the two wires from the dry contact to the terminals marked SHUTDOWN/TSTAT/SETBACK- 31,32.

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Contents BMC Installation and Operation Instructions ManualContents Associated relay status BMC LayoutBMC Overview Understanding Operation Concept Reset RATIO/OUTDOOR ResetInitial Setup Selecting the System FeaturesMake Sure YOU have the Right Control Mounting the Enclosure InstallationInstall the Sensors Heating System Sensor HSS InstallationOutdoor Sensor Installation Wiring the Power Terminals 1 WiringWiring the Sensors Wiring the SHUTDOWN, TSTAT, or Setback Terminals 31Wiring the Domestic HOT Water Call DHW Terminals 29 Wiring the Prove Terminals 29Wiring the System Output Terminals 3 Wiring the BoilersConnecting to the BMC-6X Panels Wiring to Modulating Motors65 F Menu SequenceSystem SETTINGS1 MaintenanceSystem SETTINGS2 Startup Settings Normal, Parallel Default Normal Boost Mode not Available with SetbackButton MENU/System Startup/..../Boost Mode PROVE/DOMESTIC HOT Water DHWSensor Fault Setting the Control to Factory DefaultsButton MENU/System Startup/..../Sensor Fault Reset ModeSET Point not Adjustable in EMS Mode Operating SettingsReset Ratio SeasonOffset Outdoor Cutoff TemperatureMinimum Water Temp Maximum Water TempPurge Delay System SettingsGain Lead Boiler RotationStandby Delay System RUN-ONSetback Last Stage Hold Button MENU/System Settings/More Settings/Last Stg HoldDAY/NIGHT Schedules Avoiding Conflicting Boiler LimitsHistory SET TimeButton MENU/Histories SOFT-OFF Delay MaintenanceSystem & Outdoor Sensor Trim Output TrimButton MENU/Maintenance/Configuration ConfigurationDisplay Display Boiler Modulation StatusMode Boiler Stage SettingsDisplay Messages Button StageIgnition % Copy Settings Boiler a onlyModulation Start % Button STAGE/Ignition %Troubleshooting Sensor InputsControl Operation Boilers are Short-Cycling Multiple Modulating Boilers Direct Heating Piping DiagramDirect Heating Wiring Diagram External 4-20MA SET Point Using 4-20MA EMS Interface Specifications BMC SpecificationsBMC-6X Specifications