Weil-McLain BMC-6X operation manual Understanding Operation Concept, Reset RATIO/OUTDOOR Reset

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BMC and BMC-6X Installation and Operation Manual

UNDERSTANDING OPERATION CONCEPT

The BMC has multiple operating modes that satisfy most hydronic systems. It can change the System Set Point based on outdoor temperature (Outdoor Reset) or it can modulate its stages to achieve an adjustable fixed Set Point.

In Outdoor Reset, the BMC controls a hot water heating system to provide a building with comfortable and even heat levels. The BMC varies the temperature of the circulating heating water in response to changes in the outdoor temperature. The heating water temperature is controlled through the modulation of stages.

The BMC also controls the system circulating pump with an adjustable Outdoor Cutoff. When the outdoor temperature is above Outdoor Cutoff, the pump is off and no heating water is circulated through the system. When the outdoor temperature drops below the Outdoor Cutoff, the system pump relay is activated and the heating water circulates through the system. The temperature of the heating water is controlled by the Reset Ratio, Water Offset, and changes with Outdoor temperature.

 

220

 

 

1:4

1:3

 

1:2

 

1:1.5

 

 

 

 

 

 

 

 

 

 

 

 

210

 

 

 

 

 

 

 

 

1:1.25

 

 

 

 

 

 

 

 

 

 

°F)

200

 

 

 

 

 

 

 

 

 

190

 

 

 

 

 

 

 

 

1:1

(in

 

 

 

 

 

 

 

 

180

 

 

 

 

 

 

 

 

 

Temperature

 

 

 

 

 

 

 

 

 

170

 

 

 

 

 

 

 

 

1.25:1

 

 

 

 

 

 

 

 

 

160

 

 

 

 

 

 

 

 

1.5:1

150

 

 

 

 

 

 

 

 

2:1

 

 

 

 

 

 

 

 

 

Water

140

 

 

 

 

 

 

 

 

 

130

 

 

 

 

 

 

 

 

3:1

 

 

 

 

 

 

 

 

 

4:1

 

120

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

110

 

 

 

 

 

 

 

 

 

 

100

60

50

40

30

20

10

0

-10

-20

 

70

Outdoor Temperature (in °F)

Reset Ratio is Presented as

Outdoor Temp. : Water Temp. Ratio

Reset Ratio Curves

RESET RATIO/OUTDOOR RESET

When a building is being heated, heat escapes through the walls, doors, and windows to the colder outside air. The colder the outside temperature, the more heat escapes. If you can input heat into the building at the same rate that it is lost out of the building, then the building temperatures will remain constant. The Reset Ratio is an adjustment that lets you achieve this equilibrium between heat input and heat loss.

The starting point for most systems is the 1.00 (OD):1.00 (SYS) (Outdoor Temperature

:Heating Water Temperature) ratio. This means that for every degree the outdoor temperature drops, the temperature of the heating water will increase one degree. The starting point of the curves is adjustable, but comes factory selected at 70°F Outdoor Temp. and 100°F Water Temp. For example with a 1.00 (OD):1.00 (SYS) ratio, if the outdoor temperature is 50°F, this means the temperature has fallen 20° from the starting point of 70°F. Therefore, the heating water temperature will increase 20° to 120°F.

Each building has different heat loss characteristics. A very well insulated building will not lose much heat to the outside air, and may need a Reset Ratio of 2.00 (OD):1.00 (SYS) (Outdoor:Water). This means the outdoor temperature would have to drop

2 degrees to increase the water temperature 1 degree. On the other hand, a poorly insulated building with insufficient radiation may need a Reset Ratio of 1.00 (OD):2.00 (SYS). This means that for each degree the outdoor temperature dropped the water temperature will increase 2 degrees. The BMC has a full range of Reset Ratios to match any buildings heat loss characteristics.

A heating curve that relies not only on Outdoor temperature but also on type of radiation will improve heat comfort. The following are suggested initial settings for different types of radiation based on average building insulation and heat loss. The contractor can fine tune these adjustments based on the specific building need.

With a 0° Offset, the ratio curves begin at 100° Water Temperature.

With a -20° Offset, the ratio curves begin at 80° Water Temperature.

With a +20° Offset, the ratio curves begin at 120° Water Temperature.

Temperature

130

1:4

1:1

120

 

 

Water

 

 

110

 

4:1

 

 

 

 

 

100

60

50

40

 

70

 

Outdoor Temperature

Temperature

110

1:4

 

1:1

 

 

 

100

 

 

 

 

 

 

 

Water

90

 

-20 Offset

4:1

 

 

80

 

 

 

 

60

50

40

 

70

 

Outdoor Temperature

Temperature

150

1:4

 

1:1

 

 

 

140

 

 

 

 

 

 

 

Water

130

 

 

4:1

 

 

 

 

 

 

 

120

 

 

 

 

90

 

+20 Offset

 

100

 

 

 

 

70

60

50

40

 

Outdoor Temperature

Type of Radiation in Building

Reset Ratio

Offset

Radiators (Steel & Cast Iron)

1.00 (OD) : 1.00 (SYS)

0˚F

Baseboard (Finned copper tube& Cast Iron)

1.00 (OD) : 1.00 (SYS)

0˚F

Radiant (High Mass/Concrete)

4.00 (OD) : 1.00 (SYS)

-10˚F

Radiant (Low Mass/Joists)

2.00 (OD) : 1.00 (SYS)

-10˚F

Fan Coils & Air Handlers

1.00 (OD) : 1.00 (SYS)

20˚F

WARNING

When controlling a non condensing boiler directly without the use of a mixing valve, minimum boiler water temperature must be set to boiler manufacturer specifications. In that case, system temperature must not go below such temperature.

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Contents BMC Installation and Operation Instructions ManualContents Associated relay status BMC LayoutBMC Overview Understanding Operation Concept Reset RATIO/OUTDOOR ResetMake Sure YOU have the Right Control Initial SetupSelecting the System Features Mounting the Enclosure InstallationOutdoor Sensor Installation Install the SensorsHeating System Sensor HSS Installation Wiring the Power Terminals 1 WiringWiring the Sensors Wiring the SHUTDOWN, TSTAT, or Setback Terminals 31Wiring the Domestic HOT Water Call DHW Terminals 29 Wiring the Prove Terminals 29Wiring the System Output Terminals 3 Wiring the BoilersConnecting to the BMC-6X Panels Wiring to Modulating Motors65 F Menu SequenceSystem SETTINGS2 System SETTINGS1Maintenance Startup Settings Normal, Parallel Default Normal Boost Mode not Available with SetbackButton MENU/System Startup/..../Boost Mode PROVE/DOMESTIC HOT Water DHWSensor Fault Setting the Control to Factory DefaultsButton MENU/System Startup/..../Sensor Fault Reset ModeSET Point not Adjustable in EMS Mode Operating SettingsReset Ratio SeasonOffset Outdoor Cutoff TemperatureMinimum Water Temp Maximum Water TempPurge Delay System SettingsGain Lead Boiler RotationSetback Standby DelaySystem RUN-ON Last Stage Hold Button MENU/System Settings/More Settings/Last Stg HoldDAY/NIGHT Schedules Avoiding Conflicting Boiler LimitsButton MENU/Histories HistorySET Time SOFT-OFF Delay MaintenanceSystem & Outdoor Sensor Trim Output TrimButton MENU/Maintenance/Configuration ConfigurationDisplay Display Boiler Modulation StatusMode Boiler Stage SettingsDisplay Messages Button StageIgnition % Copy Settings Boiler a onlyModulation Start % Button STAGE/Ignition %Control Operation TroubleshootingSensor Inputs Boilers are Short-Cycling Multiple Modulating Boilers Direct Heating Piping DiagramDirect Heating Wiring Diagram External 4-20MA SET Point Using 4-20MA EMS Interface BMC-6X Specifications SpecificationsBMC Specifications