Weil-McLain BMC-6X operation manual BMC Overview

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BMC and BMC-6X Installation and Operation Manual

BMC OVERVIEW

SEQUENCES UP TO 4 FULLY MODULATING STAGES.

The BMC is the perfect control whenever multiple fully modulating stages are required for hydronic heating applications. The BMC controls the on/off and the modulation of each stage to maintain precise system set point control.

PID TYPE LOGIC

The BMC’s control algorithms allow it to look at the rate of change in the system. If the system temperature is changing quickly, the BMC will react quickly to adjust the modulating stages’output. If the system temperature changes slowly, the BMC will make slow and gradual output adjustments. Therefore, the BMC adapts to specific system requirements and minimizes fluctuations around the set point.

CONTROLS 0-5 V, 0-10 V, 1-5V, 2-10V, OR 4-20 MA MODULATING MOTORS

The BMC is designed to accurately control the output from 0 to 100% of modulation for each of these different types of motors. One BMC can even control a variety of the above different motors.

ONLY ONE SENSOR

When Set Point sensor type is selected, the BMC requires only one sensor located in the common output header of all stages. However, when Reset is selected, an additional Outdoor Sensor is required for Outdoor Reset Ratio input.

DIGITAL DISPLAY OF ALL SYSTEM SETTINGS

The BMC’s alphanumeric digital display names each system parameter in simple English and shows its precise value. The easy to follow menu system allows users to quickly make changes to any system setting without having to learn any specialized codes or keyboard commands.

AUTOMATIC ROTATION AMONG STAGES

Rotating the first stage to be activated on a call for output promotes even wear on each stage. The BMC has three modes of rotation: Manual, Last On, or Time. The Time rotates the lead stage every selected time period from every hour to every 60 days.

OUTDOOR RESET

The BMC has a hydronic outdoor temperature reset function. This allows the BMC to change the set point based on outdoor temperature. Furthermore, additional settings have been added to fine tune this operation, like Offset, Minimum, and Maximum Water Temperature and night setback schedule.

STANDBY BOILERS

Each of the BMC stages can be configured as a Standby boiler with an adjustable Standby delay. A boiler can be used as a backup during extended large demand periods.

SYSTEM OUTPUT

In Set Point mode, this output can be used to activate a system pump, combustion air damper, or perform any other function that is required when any stage is active. In Outdoor Reset mode, the System Output will activate whenever the outdoor temperature is below the Outdoor Cutoff setting. A System Prove input checks the status of components activated by the System output before stages can be activated.

STAGING (NORMAL) OR PARALLEL MODULATION

The BMC can stage boilers as needed. That will allow it to increase the modulation on the lead boiler. When the lead boiler reaches its modulation start point adjustment and does not satisfy the load, the BMC will start the next boiler and so on... Moreover, the BMC allows for a parallel mode that can modulate several boilers together as a one large boiler. This mode is useful for boilers with lower water content, which are usually more efficient at lower firing points.

ADD UP TO 16 BOILER STAGE (OPTIONAL)

As a stand-alone, the BMC is designed to control four modulating boilers. However, it has the capability of expanding its control to two extension panels each with six boiler stages. Thus, the BMC can control a total of up to 16 boiler stages.

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Contents Installation and Operation Instructions Manual BMCContents BMC Layout Associated relay statusBMC Overview Reset RATIO/OUTDOOR Reset Understanding Operation ConceptSelecting the System Features Initial SetupMake Sure YOU have the Right Control Installation Mounting the EnclosureHeating System Sensor HSS Installation Install the SensorsOutdoor Sensor Installation Wiring Wiring the Power Terminals 1Wiring the Sensors Wiring the SHUTDOWN, TSTAT, or Setback Terminals 31Wiring the Prove Terminals 29 Wiring the Domestic HOT Water Call DHW Terminals 29Wiring the System Output Terminals 3 Wiring the BoilersWiring to Modulating Motors Connecting to the BMC-6X PanelsMenu Sequence 65 FMaintenance System SETTINGS1System SETTINGS2 Startup Settings Boost Mode not Available with Setback Normal, Parallel Default NormalButton MENU/System Startup/..../Boost Mode PROVE/DOMESTIC HOT Water DHWSetting the Control to Factory Defaults Sensor FaultButton MENU/System Startup/..../Sensor Fault Reset ModeOperating Settings SET Point not Adjustable in EMS ModeReset Ratio SeasonOutdoor Cutoff Temperature OffsetMinimum Water Temp Maximum Water TempSystem Settings Purge DelayGain Lead Boiler RotationSystem RUN-ON Standby DelaySetback Button MENU/System Settings/More Settings/Last Stg Hold Last Stage HoldDAY/NIGHT Schedules Avoiding Conflicting Boiler LimitsSET Time HistoryButton MENU/Histories Maintenance SOFT-OFF DelaySystem & Outdoor Sensor Trim Output TrimConfiguration Button MENU/Maintenance/ConfigurationDisplay Display Boiler Modulation StatusBoiler Stage Settings ModeDisplay Messages Button StageCopy Settings Boiler a only Ignition %Modulation Start % Button STAGE/Ignition %Sensor Inputs TroubleshootingControl Operation Boilers are Short-Cycling Direct Heating Piping Diagram Multiple Modulating BoilersDirect Heating Wiring Diagram External 4-20MA SET Point Using 4-20MA EMS Interface BMC Specifications SpecificationsBMC-6X Specifications