Weil-McLain BMC-6X PROVE/DOMESTIC HOT Water DHW, Boost Mode not Available with Setback

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BMC and BMC-6X Installation and Operation Manual

SELECTING THE MODULATING MODE

 

------ MODULATION MODE

------

Normal, Parallel

Default: Normal

Normal

 

Parallel

 

Button: MENU/<System Startup>/..../Modulating Mode

 

 

 

 

 

• Some modulating boilers perform better as their modulation increases. For these

 

 

units, it is advantageous to run one unit at high modulation than several units at lower

 

 

modulation. If the units used are of this type, select Normal. This is the recommended

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setting for typical steel and cast iron boilers or boilers with low turndown ratios.

 

 

There are many condensing boilers that run more efficiently at lower modulation. If it is more energy efficient to run several units at lower modulation than one at high, select Parallel. This is typically used on water-tube boilers, low mass boilers, or burners with high turndown ratios.

PROVE/DOMESTIC HOT WATER (DHW)

 

-----

PROVE/DHW SHARING

----

 

Prove

 

Prove, DHW Without Priority, DHW With Priority

Default: Prove

DHW

Without Priority

 

DHW

With Priority

 

Button: MENU/<System Startup>/..../Prove-DHW Sharing

 

 

 

 

 

 

• Input Terminals 29 and 30 can be used with either of the above features.

 

 

 

• When Prove is selected, the BMC will not start any boiler stage unless Prove terminals

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are connected.

 

 

 

 

Using those terminals to connect to an aquastat for a Domestic Hot Water call and selecting either of the DHW options will raise the calculated water temperature to the lower of 200°F or Max Water Temperature.

Domestic Hot Water Without Priority allows the SYS relay, mostly controlling a primary system pump, to remain energized during a domestic hot water call (aquastat call on terminals 29 and 30). In Summer, Shutdown, No Tstat call for heat, or when outdoor temperature is above Outdoor Cutoff, a DHW call will energize the SYS relay. After the DHW call termination, the SYS relay will continue to run for the System Run-On period before turning off.

However, Domestic Hot Water With Priority de-energizes the SYS relay during a domestic hot water call (aquastat call on terminals 29 and 30) for a period of one hour. If after the hour period the DHW call still exist, the SYS relay will energize and the BMC will continue in the higher temperature setting until the domestic hot water call has terminated.

SHUTDOWN/TSTAT/SETBACK MODE

 

----- SETBACK/SHUTDOWN -----

 

Shutdown

Input

 

Tstat Input

Shutdown Input, Tstate Input, Setback Input

Default: Shutdown Input

Setback

Input

Button: MENU/<System Startup>/..../Setback\Shutdown

 

 

 

• The BMC has two levels of heat, a Normal/Day and a Setback/Night. The Normal is

 

 

good for when buildings are occupied and people are active. The Setback/Night holds a

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lower system temperature and is for when buildings are unoccupied or inactive.

 

 

When Shutdown or Tstat are selected, the Day/Night Schedules (see page 21) will be available in the operating menu. Terminals 31 and 32 will function as a Shutdown (Turn off boilers when shorted) or Tstat (Turn off boilers when opened) of the heat functions. However, a call for DHW will bring the boilers on.

When Setback is selected, the External Signal option will switch the BMC to Setback mode when shorted on terminals 31 and 32. This allows the BMC to be managed by an external device or control to provide setback. No scheduling or boost menu options will be available with Setback.

 

 

---------- BOOST

MODE ---------

BOOST MODE (NOT AVAILABLE WITH SETBACK)

30 Minutes

 

Disabled

 

30 Minutes, Disabled

Default: 30 Minutes

 

 

Button: MENU/<System Startup>/..../Boost Mode

 

 

 

• If you do not want a Boost simply select Disabled from the Boost Menu.

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• Boost is only available if Shutdown or Tstat is selected as a previous option.

 

 

The morning Boost is designed to return the building to comfortable ambient temperatures after the cooler Night (Setback) period. The BMC will accomplish this by running elevated water temperatures (will add Setback setting to calculated water temperature) for 30 minutes before the start of the Day schedule setting. That is, if the normal day set point at a specific outdoor was 145˚F and the Setback setting was 20˚F, the boost will raise the system calculated temperature to 165˚F for 30 minutes before the start of the Day Schedule setting.

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Contents BMC Installation and Operation Instructions ManualContents Associated relay status BMC LayoutBMC Overview Understanding Operation Concept Reset RATIO/OUTDOOR ResetInitial Setup Selecting the System FeaturesMake Sure YOU have the Right Control Mounting the Enclosure InstallationInstall the Sensors Heating System Sensor HSS InstallationOutdoor Sensor Installation Wiring the SHUTDOWN, TSTAT, or Setback Terminals 31 WiringWiring the Power Terminals 1 Wiring the SensorsWiring the Boilers Wiring the Prove Terminals 29Wiring the Domestic HOT Water Call DHW Terminals 29 Wiring the System Output Terminals 3Connecting to the BMC-6X Panels Wiring to Modulating Motors65 F Menu SequenceSystem SETTINGS1 MaintenanceSystem SETTINGS2 Startup Settings PROVE/DOMESTIC HOT Water DHW Boost Mode not Available with SetbackNormal, Parallel Default Normal Button MENU/System Startup/..../Boost ModeReset Mode Setting the Control to Factory DefaultsSensor Fault Button MENU/System Startup/..../Sensor FaultSeason Operating SettingsSET Point not Adjustable in EMS Mode Reset RatioMaximum Water Temp Outdoor Cutoff TemperatureOffset Minimum Water TempLead Boiler Rotation System SettingsPurge Delay GainStandby Delay System RUN-ONSetback Avoiding Conflicting Boiler Limits Button MENU/System Settings/More Settings/Last Stg HoldLast Stage Hold DAY/NIGHT SchedulesHistory SET TimeButton MENU/Histories Output Trim MaintenanceSOFT-OFF Delay System & Outdoor Sensor TrimDisplay Boiler Modulation Status ConfigurationButton MENU/Maintenance/Configuration DisplayButton Stage Boiler Stage SettingsMode Display MessagesButton STAGE/Ignition % Copy Settings Boiler a onlyIgnition % Modulation Start %Troubleshooting Sensor InputsControl Operation Boilers are Short-Cycling Multiple Modulating Boilers Direct Heating Piping DiagramDirect Heating Wiring Diagram External 4-20MA SET Point Using 4-20MA EMS Interface Specifications BMC SpecificationsBMC-6X Specifications