Nortec Industries GS Series manual Combustion, Water Management, Steam Lines

Page 26

STEAM LINES

￿The steam outlet connection is located at the back of the GS Outdoor unit. Steam hose(s) and clamps are supplied with the unit and are intended to provide a flexible coupling outside of the unit to the building steam lines. See Figure #23.

￿GS Outdoor models can develop steam pressures up to 12”w.c. to overcome duct and steam line pressures. Pressures above 12”w.c. will cause steam to exit through the drain line.

￿Steam lines can be routed to an air handler on the roof or pipe chased (external to the unit) through the rooftop to enter the building.

￿All steam lines must be insulated to reduce losses.

￿For steam line installation guidelines, consult the distribution system installation manual (Steam Distributor Installation Manual Form #XX-231 and SAM-e Short Absorption Manifold Form #XX-249).

Figure #23

Steam Connection

BH Venting

PRINCIPLES OF OPERATION

Combustion

The combustion system is based on a fully modulating forced draft combustion air blower(s), a negative pressure regulated gas valve, and a 100% premix burner. On a call for humidity, the combustion air blower(s) starts and creates a negative pressure(s) across an orifice located at the air inlet. The blower is energized to purge the system, then the hot surface ignitor is activated. During this time the electronic ignition module does a diagnostic check of safety systems including the air proving switch which senses the negative pressure at the air inlet orifice. After the function of the safety systems has been verified, the gas valve(s) will open and the gas/air mixture is ignited by the hot surface ignitor. If a flame is sensed by the flame sensor, the gas valve(s) remains open and combustion continues. If a flame is not sensed, the above sequence is repeated to a maximum of three times after which the ignition module will lock out. The gas valve(s) maintains a constant ratio air to gas independent of blower speed or external conditions. This air and fuel is thoroughly mixed in the blower(s) and then forced through the burner ports where ignition occurs.

Hot products of combustion are forced through a baffle inside the heat exchanger and then vented outside. The heat exchanger has a large flat surface to minimize scale build-up and promote scale shedding to the bottom of the tank. This self-cleaning

Supplied

Cuff hose and clamps provided

action helps to maintain the efficiency of the heat exchanger while the smooth surfaces allow for easy cleaning when necessary.

Steam line (Insulation recommended)

The GS 100 has a single removable combustion chamber/heat exchanger. The combustion system is duplicated on larger units with multiple chambers inside a common tank.

WATER MANAGEMENT

The GS Series of humidifiers is equipped with a unique float chamber water level monitoring device. Two magnetic floats (one is a backup) measure 5 different water levels in the humidifier for proper operation. The float chamber and board are located away from the boiling action to increase reading accuracy and reduce mineral build-up since it is not in the boiling water. The float chamber is connected to the tank under the water level and above the water level to ensure equalization of pressure between the tank and float chamber. In addition, cooling water is introduced in the float chamber to reduce scale build-up. The unit also includes an internal 1” air gap and a vacuum breaker to prevent siphoning effect.

- 22 -

Image 26
Contents Installation User & Maintenance Guide For Your Safety Table Of Contents Principle of Operation Receiving & Unpacking Equipment General SpecificationsDelivery Model DesignationModel Specification Figure #1 Typical Installation Indoor Locating and Mounting Side ClearanceGAS Piping GASCombustion AIR Requirements Direct Vent GuidelinesExhaust Venting General RequirementsFigure #7 Vertical Venting Application Using B or BH Venting Figure # Co-venting Application Using B Vent Only Installation as a Category I Appliance Recommended B-Venting ManufacturersBH Vent Manufacturers Installation as a Category III ApplianceAdditional Requirements When Venting Through a Sidewall Electrical Primary WiringLOW Voltage Control Wiring 600V/3ph 5 6 7 8 9 10 11 12 13 14 15 16 17 Fill Water Supply Line Control InstallationPlumbing Drain LineSteam Lines and Condensate Line GS Outdoor InstallationAUX Drain Port MountingFigure # Gstc Outdoor Typical Installation Rooftop TOP GAS Piping Figure #17 Gas PipingElectrical Installation Exhaust Venting Outdoor UnitsFigure #21 Fill Water Connection Auxiliary DrainSteam Lines CombustionWater Management Testing the Ignition Safety SHUT-OFF Start UP ProcedureSTART-UP Checklist Filling the SystemStarting the Humidifier Taking OUT of OperationGS Inspection Check List Supply Water Line Factory for more informationScale Management Water QualityDraining the Tank Safety InstructionsFault Conditions Gstc ModelsMandatory Maintenance Schedule Cleaning the Steel Tank Figure #26 Cleaning Tank AccessBurner Service Checks Combustion BlowerServicing the Unit Burner Removal and Installation Consult Factory Prior to the Replacement of ANY ComponentHot Surface Igniter and Flame Sensor Replacement Removal and Installation of the Combustion Blower Gas Valve ReplacementAir Switch Replacement Float Chamber ReplacementFill Valve Replacement Ignition Module ReplacementTransformer Replacement Drain Pump Replacement Fill Box ReplacementFigure #38 Heat Exchange Assembly Removal of Heat ExchangerPage Keep Warm Maintenance GSPDAY Drain Analog ChannelTime Proportioning Maintenance ShutdownInput Channel Blowdown GSPNortec TC Controller Main Menu System Status User Settings Status Lockout System Status 1System Status Service Interval System Status 2Service Level 1 Main Menu System Status Service Level User SettingsService Level 2 User Settings 1 User Settings 2 Main Menu System Status Service Level User SettingsUser Settings 3 TypeDiagnostics safety loop protected Service Level password protectedUser Settings password protected Product nameScreen Remaining Service intervalSafety sensors Start DateService history Service LevelService interval Fault history Tank DrainBurners Tank Pre-CleanShort Cycle Delay Time of day User SettingsDate / Time Units DateFtbd Hours Language ControlsWater Management Float Check Ftbd HourBlowdown Rate Drain Cool Fill Corrctn correctionDrain Corrctn correction Control InputCalibrate Transducer InputCapacity Limit Fault List Fault GIF-X See Fault List Page GS Series Internal Components Spare Parts Igniter / flame sensor gasket Page GS Series Indoor Cabinetry Spare Parts GS Series Outdoor Cabinetry Exploded View GS Outdoor Spare Parts List Page InstructionsAssembly GS Quick Reference Limited Warranty Walter Meier Climate USA Inc

GS Series specifications

Nortec Industries has established itself as a leader in the field of industrial automation, particularly with the introduction of its GS Series. This series is designed to cater to the needs of a diverse range of industries, providing advanced solutions for modern manufacturing challenges. The GS Series embodies a perfect blend of technology, precision, and versatility, designed to enhance productivity and efficiency.

One of the standout features of the GS Series is its modular design. This allows for easy customization and scalability, making it a suitable choice for businesses of any size. Users can configure their systems to meet specific operational requirements, ensuring that they get the most out of their investment. The modularity of the GS Series enables companies to start small and expand their operations as needed without extensive overhauls.

Another key characteristic of the GS Series is its incorporation of cutting-edge technologies. This series leverages artificial intelligence and machine learning algorithms to optimize production processes. These technologies enable the system to learn from real-time data, making adjustments that can significantly boost efficiency and reduce waste. Furthermore, the GS Series features advanced sensors and automation tools that allow for precise monitoring and control of manufacturing processes, ensuring that quality standards are consistently met.

The GS Series is also built with robust connectivity options, allowing for seamless integration with existing enterprise systems. This interoperability is crucial in today’s fast-paced business environment, where data-driven decision-making is key to maintaining a competitive edge. The ability to connect with Internet of Things (IoT) devices enhances the flexibility of the GS Series, enabling manufacturers to gather and analyze data from multiple sources for more informed operations.

Safety features are paramount in the design of the GS Series. Nortec Industries prioritizes the well-being of its operators by incorporating numerous safety protocols and fail-safes within the system. These features not only comply with industry standards but also ensure that operations can continue without interruptions caused by safety concerns.

In summary, Nortec Industries' GS Series represents a significant advancement in industrial automation. With its modular design, integration of AI and machine learning, robust connectivity, and inherent safety features, the GS Series is poised to drive efficiency and productivity across various sectors. Companies looking to enhance their manufacturing capabilities would find the GS Series an invaluable asset in navigating the complexities of modern production environments.