Nortec Industries GS Series manual Fault GIF-X

Page 65

FAULT LIST

FAULT

GIF-X

Following an ignition module fault if the

-Ensure that the ignition module is not

GAS RE-IGNITION

 

modules gas valve activates this fault will be

miswired or that the module is not

BURNER X

 

generated.

faulty by swapping it with a known

 

 

 

good one. If the problem follows the

 

 

 

ignition module, replace the module

 

 

 

-Consult factory

FAULT

DBF

There are many time windows in the GS

-Ensure that pump is being energized

DRAIN NOT

 

software. If, during a drain cycle, the time

-Check for blockage in all aspects of

WORKING

 

window for the water level to drop is exceeded,

the drain system

DRAIN IS BLOCKED

 

this fault is generated

-Float board defective

 

 

 

-Consult factory

 

 

 

 

FAULT

FCF

Once every 24 hours (provided the unit is

-Ensure the proper operation of the fill

FLOAT CHECK

 

powered and in an operating or standby

valve and drain valve via the

 

 

condition) the controller will test the water

diagnostics screen

 

 

level detection circuit. If the test fails this fault

-Float board is defective

 

 

is displayed

-Consult factory

 

 

 

 

FAULT

WLF

If the controller detects two or more float level

-Miswired float board

ILLEGAL FLOAT

 

readings, which are not expected (ex. Switch 1

-Defective float board

COMBINATION

 

and 3 ON or switch 1, 2, and 3 ON) this fault

-Consult factory

 

 

will be recorded.

 

 

 

 

 

FAULT

FDF

The controller monitors the water level as it

-Float board defective

FILL VAVLE ON

 

fills and drains. It expects to see the levels

-Contact agent for replacement float

DETECTION

 

increase logically (1-2-3-4-5). If the water level

board

INCONSISTENT

 

increases and jumps a step (1-2-4-5) this fault

 

 

 

will be generated. The same holds for water

 

 

 

level decreasing.

 

 

 

 

 

FAULT

KWF

During a keep warn cycle, if the tank

-Ensure that the tank temperature

KEEP WARM TIME

 

temperature sensor does not open within a

sensor is connected

OUT

 

certain time window, this fault is generated.

-Defective tank temperature switch

TOO LONG TO

 

 

-Contact agent for replacement switch.

HEAT

 

 

 

FAULT

OTF

If input TB5, # 4 on the logic board goes low

-Do not operate and consult the factory

STACK OVER

 

(no 24 Vac detected) this fault will be

 

TEMP.

 

generated. This could indicate either the tank

 

SWITCH TRIPPED

 

over temperature switch has opened or the

 

 

 

stack over temperature switch has opened.

 

 

 

 

 

FAULT

HMF

In the user menu the user sets the maintenance

-Perform tank cleaning and all other

MAINTENANCE

 

time. Once this time expires a warning is

maintenance requirements outlined in

TIME

 

displayed. 72 hours later the warning changes

the manual.

HAS ELAPSED

 

to this fault. The maintenance time is measured

 

 

 

in weighted operational hours.

 

 

 

With switch 5, #4 deactivated, this fault is

 

 

 

enabled

 

FAULT

FTF

Fill time-out fault during fill process. The GS

-Verify water supply is open

WATER FILL FAIL

 

software monitors the changes in water level

-Verify adequate water supply to unit

 

 

during filling sequence. If ware level changes

(30-80psi, 10L/min, minimum ½” dia.

 

 

do not occur within an expected time interval,

Line size)

 

 

this fault will be generated.

-Verify wire harness and connection

 

 

 

between float chamber and I/O board

 

 

 

(TB)

- 61 -

Image 65
Contents Installation User & Maintenance Guide For Your Safety Table Of Contents Principle of Operation Delivery General SpecificationsReceiving & Unpacking Equipment Model DesignationModel Specification Figure #1 Typical Installation Indoor Side Clearance Locating and MountingGAS GAS PipingDirect Vent Guidelines Combustion AIR RequirementsGeneral Requirements Exhaust VentingFigure #7 Vertical Venting Application Using B or BH Venting Figure # Co-venting Application Using B Vent Only Recommended B-Venting Manufacturers Installation as a Category I ApplianceBH Vent Manufacturers Installation as a Category III ApplianceAdditional Requirements When Venting Through a Sidewall Electrical Primary WiringLOW Voltage Control Wiring 600V/3ph 5 6 7 8 9 10 11 12 13 14 15 16 17 Plumbing Control InstallationFill Water Supply Line Drain LineAUX Drain Port GS Outdoor InstallationSteam Lines and Condensate Line MountingFigure # Gstc Outdoor Typical Installation Rooftop TOP Figure #17 Gas Piping GAS PipingExhaust Venting Outdoor Units Electrical InstallationAuxiliary Drain Figure #21 Fill Water ConnectionSteam Lines CombustionWater Management START-UP Checklist Start UP ProcedureTesting the Ignition Safety SHUT-OFF Filling the SystemTaking OUT of Operation Starting the HumidifierGS Inspection Check List Factory for more information Supply Water LineWater Quality Scale ManagementFault Conditions Safety InstructionsDraining the Tank Gstc ModelsMandatory Maintenance Schedule Figure #26 Cleaning Tank Access Cleaning the Steel TankBurner Service Checks Combustion BlowerServicing the Unit Burner Removal and Installation Consult Factory Prior to the Replacement of ANY ComponentHot Surface Igniter and Flame Sensor Replacement Gas Valve Replacement Removal and Installation of the Combustion BlowerFloat Chamber Replacement Air Switch ReplacementFill Valve Replacement Ignition Module ReplacementTransformer Replacement Fill Box Replacement Drain Pump ReplacementRemoval of Heat Exchanger Figure #38 Heat Exchange AssemblyPage DAY Drain Maintenance GSPKeep Warm Analog ChannelInput Channel Maintenance ShutdownTime Proportioning Blowdown GSPNortec TC Controller System Status 1 Main Menu System Status User Settings Status LockoutSystem Status 2 System Status Service IntervalMain Menu System Status Service Level User Settings Service Level 1Service Level 2 User Settings 1 Main Menu System Status Service Level User Settings User Settings 2Type User Settings 3User Settings password protected Service Level password protectedDiagnostics safety loop protected Product nameScreen Safety sensors Service intervalRemaining Start DateService history Service LevelService interval Tank Drain Fault historyBurners Tank Pre-CleanShort Cycle Delay Date / Time Units User SettingsTime of day DateFtbd Hours Language ControlsWater Management Float Check Ftbd HourBlowdown Rate Drain Corrctn correction Fill Corrctn correctionDrain Cool Control InputCalibrate Transducer InputCapacity Limit Fault List Fault GIF-X See Fault List Page GS Series Internal Components Spare Parts Igniter / flame sensor gasket Page GS Series Indoor Cabinetry Spare Parts GS Series Outdoor Cabinetry Exploded View GS Outdoor Spare Parts List Page InstructionsAssembly GS Quick Reference Limited Warranty Walter Meier Climate USA Inc

GS Series specifications

Nortec Industries has established itself as a leader in the field of industrial automation, particularly with the introduction of its GS Series. This series is designed to cater to the needs of a diverse range of industries, providing advanced solutions for modern manufacturing challenges. The GS Series embodies a perfect blend of technology, precision, and versatility, designed to enhance productivity and efficiency.

One of the standout features of the GS Series is its modular design. This allows for easy customization and scalability, making it a suitable choice for businesses of any size. Users can configure their systems to meet specific operational requirements, ensuring that they get the most out of their investment. The modularity of the GS Series enables companies to start small and expand their operations as needed without extensive overhauls.

Another key characteristic of the GS Series is its incorporation of cutting-edge technologies. This series leverages artificial intelligence and machine learning algorithms to optimize production processes. These technologies enable the system to learn from real-time data, making adjustments that can significantly boost efficiency and reduce waste. Furthermore, the GS Series features advanced sensors and automation tools that allow for precise monitoring and control of manufacturing processes, ensuring that quality standards are consistently met.

The GS Series is also built with robust connectivity options, allowing for seamless integration with existing enterprise systems. This interoperability is crucial in today’s fast-paced business environment, where data-driven decision-making is key to maintaining a competitive edge. The ability to connect with Internet of Things (IoT) devices enhances the flexibility of the GS Series, enabling manufacturers to gather and analyze data from multiple sources for more informed operations.

Safety features are paramount in the design of the GS Series. Nortec Industries prioritizes the well-being of its operators by incorporating numerous safety protocols and fail-safes within the system. These features not only comply with industry standards but also ensure that operations can continue without interruptions caused by safety concerns.

In summary, Nortec Industries' GS Series represents a significant advancement in industrial automation. With its modular design, integration of AI and machine learning, robust connectivity, and inherent safety features, the GS Series is poised to drive efficiency and productivity across various sectors. Companies looking to enhance their manufacturing capabilities would find the GS Series an invaluable asset in navigating the complexities of modern production environments.