Nortec Industries GS Series manual Scale Management, Water Quality

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￿Close the shut-off valve in the water supply line

￿Isolate the humidifier from the electrical power supply at the main disconnect switch

SCALE MANAGEMENT

The gas humidifier will periodically “blowdown”

water from the tank to reduce the concentration of total dissolved solids that accumulate during long term operation. Gas Humidifiers are shipped factory set with a blowdown of 25%. This setting ensures that scale build-up will be minimized for all water conditions.

Once the water conditions are known, the blowdown rate can be adjusted by software (GSTC models) or by using dip switches on the logic control board (GSP models).

Another effective means of controlling the amount of scale in the tank is with the use of the Full Tank Blowdown (FTBD) built into the software. When this feature is activated, the drain pump will be energized to drain the entire contents of the tank and then the tank will be refilled with fresh water, thus keeping the amount of total dissolved solids to a minimum. The feature can be programmed in the software to occur after a specific amount of operating time and can also be triggered by a signal sent to the humidifier from a building management system.

WATER QUALITY

Due to the wide range of water conditions found throughout North America it is important that the blowdown is set according to the local water conditions. By water conditions we are referring to the hardness of the water supplied to the humidifier. The hardness is measured in grains per gallon. It is also important to test for silica content. Silicates may cause foaming and contribute to scale buildup in the humidifier tank and float chamber.

If you are unaware of the hardness or silica content of your water supply, there are many “do it yourself” kits which can be purchased, or there are several companies that will perform the tests for a reasonable price. You can even contact your municipality for your water condition or order the NORTEC water test kit.

Figure #25

Site Water Test Kit P/N 1507214

Note: Water quality conditions resulting in component failures are not covered under NORTEC’s standard warranty.

￿Silica Test: Measured in ppm (parts per million) Follow the directions with the kit. A high reading will decrease the performance of your system. The recommended operating range for silica is 0 ppm to 14 ppm. Note: A high silica content along with a high hardness content may increase the service intervals of the system . Consult the factory if this condition exists at the site.

￿Hardness: Measured in gpg (grains per gallon). Follow the instructions on each individually wrapped test strip and use the colour chart provided. The recommended operating range for hardness is 0 gpg to 12 gpg. Note: High hardness along with high silica may increase the service intervals of the system. Consult the factory if this condition exists at the site.

￿pH: Follow the directions on the test strip bottle. The recommended operating range for pH is 6.5 to 7.5 on the colour scale. Consult the factory if outside these parameters.

￿Chlorides: Measured in ppm (parts per million). Follow the directions on the test strip bottle. The recommended level for chlorides is not to exceed 25 ppm.

NOTE: Failure due to chloride corrosion is not covred under Nortec’s standard warranty. Consult factory for more information.

￿High levels of chlorides will attack stainless steel. Consult the factory for additional information if your water contain high levels of chlorides.

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Contents Installation User & Maintenance Guide For Your Safety Table Of Contents Principle of Operation Model Designation General SpecificationsDelivery Receiving & Unpacking EquipmentModel Specification Figure #1 Typical Installation Indoor Side Clearance Locating and MountingGAS GAS PipingDirect Vent Guidelines Combustion AIR RequirementsGeneral Requirements Exhaust VentingFigure #7 Vertical Venting Application Using B or BH Venting Figure # Co-venting Application Using B Vent Only Recommended B-Venting Manufacturers Installation as a Category I ApplianceAdditional Requirements When Venting Through a Sidewall Installation as a Category III ApplianceBH Vent Manufacturers LOW Voltage Control Wiring Primary WiringElectrical 600V/3ph 5 6 7 8 9 10 11 12 13 14 15 16 17 Drain Line Control InstallationPlumbing Fill Water Supply LineMounting GS Outdoor InstallationAUX Drain Port Steam Lines and Condensate LineFigure # Gstc Outdoor Typical Installation Rooftop TOP Figure #17 Gas Piping GAS PipingExhaust Venting Outdoor Units Electrical InstallationAuxiliary Drain Figure #21 Fill Water ConnectionWater Management CombustionSteam Lines Filling the System Start UP ProcedureSTART-UP Checklist Testing the Ignition Safety SHUT-OFFTaking OUT of Operation Starting the HumidifierGS Inspection Check List Factory for more information Supply Water LineWater Quality Scale ManagementGstc Models Safety InstructionsFault Conditions Draining the TankMandatory Maintenance Schedule Figure #26 Cleaning Tank Access Cleaning the Steel TankServicing the Unit Service Checks Combustion BlowerBurner Hot Surface Igniter and Flame Sensor Replacement Consult Factory Prior to the Replacement of ANY ComponentBurner Removal and Installation Gas Valve Replacement Removal and Installation of the Combustion BlowerFloat Chamber Replacement Air Switch ReplacementTransformer Replacement Ignition Module ReplacementFill Valve Replacement Fill Box Replacement Drain Pump ReplacementRemoval of Heat Exchanger Figure #38 Heat Exchange AssemblyPage Analog Channel Maintenance GSPDAY Drain Keep WarmBlowdown GSP Maintenance ShutdownInput Channel Time ProportioningNortec TC Controller System Status 1 Main Menu System Status User Settings Status LockoutSystem Status 2 System Status Service IntervalMain Menu System Status Service Level User Settings Service Level 1Service Level 2 User Settings 1 Main Menu System Status Service Level User Settings User Settings 2Type User Settings 3Product name Service Level password protectedUser Settings password protected Diagnostics safety loop protectedScreen Start Date Service intervalSafety sensors RemainingService interval Service LevelService history Tank Drain Fault historyShort Cycle Delay Tank Pre-CleanBurners Date User SettingsDate / Time Units Time of dayWater Management Language ControlsFtbd Hours Blowdown Rate Ftbd HourFloat Check Control Input Fill Corrctn correctionDrain Corrctn correction Drain CoolCapacity Limit Transducer InputCalibrate Fault List Fault GIF-X See Fault List Page GS Series Internal Components Spare Parts Igniter / flame sensor gasket Page GS Series Indoor Cabinetry Spare Parts GS Series Outdoor Cabinetry Exploded View GS Outdoor Spare Parts List Page InstructionsAssembly GS Quick Reference Limited Warranty Walter Meier Climate USA Inc

GS Series specifications

Nortec Industries has established itself as a leader in the field of industrial automation, particularly with the introduction of its GS Series. This series is designed to cater to the needs of a diverse range of industries, providing advanced solutions for modern manufacturing challenges. The GS Series embodies a perfect blend of technology, precision, and versatility, designed to enhance productivity and efficiency.

One of the standout features of the GS Series is its modular design. This allows for easy customization and scalability, making it a suitable choice for businesses of any size. Users can configure their systems to meet specific operational requirements, ensuring that they get the most out of their investment. The modularity of the GS Series enables companies to start small and expand their operations as needed without extensive overhauls.

Another key characteristic of the GS Series is its incorporation of cutting-edge technologies. This series leverages artificial intelligence and machine learning algorithms to optimize production processes. These technologies enable the system to learn from real-time data, making adjustments that can significantly boost efficiency and reduce waste. Furthermore, the GS Series features advanced sensors and automation tools that allow for precise monitoring and control of manufacturing processes, ensuring that quality standards are consistently met.

The GS Series is also built with robust connectivity options, allowing for seamless integration with existing enterprise systems. This interoperability is crucial in today’s fast-paced business environment, where data-driven decision-making is key to maintaining a competitive edge. The ability to connect with Internet of Things (IoT) devices enhances the flexibility of the GS Series, enabling manufacturers to gather and analyze data from multiple sources for more informed operations.

Safety features are paramount in the design of the GS Series. Nortec Industries prioritizes the well-being of its operators by incorporating numerous safety protocols and fail-safes within the system. These features not only comply with industry standards but also ensure that operations can continue without interruptions caused by safety concerns.

In summary, Nortec Industries' GS Series represents a significant advancement in industrial automation. With its modular design, integration of AI and machine learning, robust connectivity, and inherent safety features, the GS Series is poised to drive efficiency and productivity across various sectors. Companies looking to enhance their manufacturing capabilities would find the GS Series an invaluable asset in navigating the complexities of modern production environments.