Nortec Industries GS Series Control Installation, Plumbing, Fill Water Supply Line, Drain Line

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CONTROL INSTALLATION

￿Mount any wall humidistat (control or high limit) over standard electrical box at height similar to typical thermostat. Any wall humidistat should be in location representative of overall space being humidified and not in path of blower pack or air supply grille. Do not mount on an outside wall where temperature fluctuations can affect control response.

￿Mount duct humidistat in location representative of overall air humidity, usually in return duct. Do not mount it directly in front of steam distributor or in turbulent or mixing zone. Mount humidistat where air's humidity and temperature are uniform and representative of spaces being humidified.

￿Mount duct high limit humidistat downstream of steam distributors far enough that, under normal humidity and air flow conditions, steam will have been fully absorbed (typically at least 10 feet). It must be located to sense high humidity only when uniform and representative air is over-humidified or approaching saturation.

￿Mount duct air-proving switch so that it is able to sense air flow or lack of it. Wire it to make when air flow is sensed and break when air flow fails.

￿Check operation of all on/off controls before starting humidifier.

￿Calibration of controls (on/off or modulation) in the field may be necessary due to shipping and handling. Verify humidistat accuracy before commissioning system.

PLUMBING

NOTE: All water supply and drain line connections should be installed in accordance with local plumbing codes.

FILL WATER SUPPLY LINE

￿Each unit is supplied with an adapter for the fill valve (½”NPT ). Fill rate 10 l/min all unit sizes. Size of piping is a minimum ½” copper, recommend ¾” up to within 4 feet of unit.

￿Standard fill valves are sized for water pressure ranging from 30 to 80 psig (ideally 55 to 60 psig). For other pressures, consult factory. This pressure should be measured at the humidifier if the water pressure is suspect.

￿It is recommended to have a faucet installed close to the humidifier to allow quick filling of the system on initial start up. This can also be very useful for mandatory cleaning of the unit.

￿ALWAYS supply and install a shut off valve and union in the water supply line dedicated to the humidifier to facilitate servicing.

￿If water hammer occurs, install a shock arrester on the fill water line just before the inlet to the fill valve. Water hammer will damage the fill valve.

￿A 1” air gap is designed into the fill system of the GS humidifier. Some local plumbing codes may still require the installation of a double check valve on the fill line to the humidifier to prevent contamination of the supply water system. Verify with local codes and install if necessary.

Figure # 11

Plumbing Connections

1/2” NPT Water Supply (by Nortec)

Union

(by others)

Check Valve

 

(by others,

Manual Shut-off

if required)

(by others)

 

3/4” O.D. Drain

(Hose clamp by Nortec)

Manual

Shut-off (by others)

Union

(by others)

Funnel with

Air Gap (by others)

1/2” NPT Female

Auxiliary Drain

DRAIN LINE

￿The humidifier is equipped with a ¾”O.D. Unthread ed drain outlet connection on the side of the humidifier. A vacuum break valve is installed internal to the unit on the drain line. The drain water line must be piped to a drain funnel to provide an air gap before connection to the building drainage system.

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Contents Installation User & Maintenance Guide For Your Safety Table Of Contents Principle of Operation Model Designation General SpecificationsDelivery Receiving & Unpacking EquipmentModel Specification Figure #1 Typical Installation Indoor Side Clearance Locating and MountingGAS GAS PipingDirect Vent Guidelines Combustion AIR RequirementsGeneral Requirements Exhaust VentingFigure #7 Vertical Venting Application Using B or BH Venting Figure # Co-venting Application Using B Vent Only Recommended B-Venting Manufacturers Installation as a Category I ApplianceAdditional Requirements When Venting Through a Sidewall Installation as a Category III ApplianceBH Vent Manufacturers LOW Voltage Control Wiring Primary WiringElectrical 600V/3ph 5 6 7 8 9 10 11 12 13 14 15 16 17 Drain Line Control InstallationPlumbing Fill Water Supply LineMounting GS Outdoor InstallationAUX Drain Port Steam Lines and Condensate LineFigure # Gstc Outdoor Typical Installation Rooftop TOP Figure #17 Gas Piping GAS PipingExhaust Venting Outdoor Units Electrical InstallationAuxiliary Drain Figure #21 Fill Water ConnectionWater Management CombustionSteam Lines Filling the System Start UP ProcedureSTART-UP Checklist Testing the Ignition Safety SHUT-OFFTaking OUT of Operation Starting the HumidifierGS Inspection Check List Factory for more information Supply Water LineWater Quality Scale ManagementGstc Models Safety InstructionsFault Conditions Draining the TankMandatory Maintenance Schedule Figure #26 Cleaning Tank Access Cleaning the Steel TankServicing the Unit Service Checks Combustion BlowerBurner Hot Surface Igniter and Flame Sensor Replacement Consult Factory Prior to the Replacement of ANY ComponentBurner Removal and Installation Gas Valve Replacement Removal and Installation of the Combustion BlowerFloat Chamber Replacement Air Switch ReplacementTransformer Replacement Ignition Module ReplacementFill Valve Replacement Fill Box Replacement Drain Pump ReplacementRemoval of Heat Exchanger Figure #38 Heat Exchange AssemblyPage Analog Channel Maintenance GSPDAY Drain Keep WarmBlowdown GSP Maintenance ShutdownInput Channel Time ProportioningNortec TC Controller System Status 1 Main Menu System Status User Settings Status LockoutSystem Status 2 System Status Service IntervalMain Menu System Status Service Level User Settings Service Level 1Service Level 2 User Settings 1 Main Menu System Status Service Level User Settings User Settings 2Type User Settings 3Product name Service Level password protectedUser Settings password protected Diagnostics safety loop protectedScreen Start Date Service intervalSafety sensors RemainingService interval Service LevelService history Tank Drain Fault historyShort Cycle Delay Tank Pre-CleanBurners Date User SettingsDate / Time Units Time of dayWater Management Language ControlsFtbd Hours Blowdown Rate Ftbd HourFloat Check Control Input Fill Corrctn correctionDrain Corrctn correction Drain CoolCapacity Limit Transducer InputCalibrate Fault List Fault GIF-X See Fault List Page GS Series Internal Components Spare Parts Igniter / flame sensor gasket Page GS Series Indoor Cabinetry Spare Parts GS Series Outdoor Cabinetry Exploded View GS Outdoor Spare Parts List Page InstructionsAssembly GS Quick Reference Limited Warranty Walter Meier Climate USA Inc

GS Series specifications

Nortec Industries has established itself as a leader in the field of industrial automation, particularly with the introduction of its GS Series. This series is designed to cater to the needs of a diverse range of industries, providing advanced solutions for modern manufacturing challenges. The GS Series embodies a perfect blend of technology, precision, and versatility, designed to enhance productivity and efficiency.

One of the standout features of the GS Series is its modular design. This allows for easy customization and scalability, making it a suitable choice for businesses of any size. Users can configure their systems to meet specific operational requirements, ensuring that they get the most out of their investment. The modularity of the GS Series enables companies to start small and expand their operations as needed without extensive overhauls.

Another key characteristic of the GS Series is its incorporation of cutting-edge technologies. This series leverages artificial intelligence and machine learning algorithms to optimize production processes. These technologies enable the system to learn from real-time data, making adjustments that can significantly boost efficiency and reduce waste. Furthermore, the GS Series features advanced sensors and automation tools that allow for precise monitoring and control of manufacturing processes, ensuring that quality standards are consistently met.

The GS Series is also built with robust connectivity options, allowing for seamless integration with existing enterprise systems. This interoperability is crucial in today’s fast-paced business environment, where data-driven decision-making is key to maintaining a competitive edge. The ability to connect with Internet of Things (IoT) devices enhances the flexibility of the GS Series, enabling manufacturers to gather and analyze data from multiple sources for more informed operations.

Safety features are paramount in the design of the GS Series. Nortec Industries prioritizes the well-being of its operators by incorporating numerous safety protocols and fail-safes within the system. These features not only comply with industry standards but also ensure that operations can continue without interruptions caused by safety concerns.

In summary, Nortec Industries' GS Series represents a significant advancement in industrial automation. With its modular design, integration of AI and machine learning, robust connectivity, and inherent safety features, the GS Series is poised to drive efficiency and productivity across various sectors. Companies looking to enhance their manufacturing capabilities would find the GS Series an invaluable asset in navigating the complexities of modern production environments.