Nortec Industries Airfog Series installation manual Introduction

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1. INTRODUCTION

NOTE

Prior to installing any AIRFOG product carefully READ through this entire guide, it contains valuable information, which will assist in all aspects of the installation.

A.AIRFOG DEFINITION

(1)NORTEC AIRFOG systems use the nozzle humidification technology of injecting droplets of cold water directly into the air. This method of humidification has the following advantages over steam humidification:

(a)Lower frequency of maintenance.

(b)Systems are mainly mechanical (water pipes and air pressure) with only a 24 VAV power requirement in the control panel.

(c)A “no cost” air cooling benefit due to latent heat of vaporization extracting heat from the air.

(d)Maintenance is primarily focused on keeping the air compressor operational.

(e)Change of components is fast and requires minimal system disassembly.

B.NORTEC AIRFOG FAMILY OF PRODUCTS

(1)The AirFog family is Nortec most advanced adiabatic humidifiers. There are groups of products that fall in this family: applied products and packaged products.

(2)The applied products group describes systems that are tailored specifically for each application. Two products fall under this category:

(a)HP HVAC uses high-pressure water to create a very fine mist for spray into ducts and air-handlers.

(b)AFE Nozzle systems use compressed subsonic air flows and water to create a fine mist that is sprayed directly into a space.

(3)The packaged products group describes systems that are ready to operate out of the box, and need only be connected to power, air, and water. These products include:

(a)AFE Mini: Systems are wall mounted and have 1 or 2 AFE nozzles.

(b)AFE Octo: Systems are ceiling mounted and available in many configurations including modulating versions, and have between 3 and 8 AFE nozzles.

(4)This manual describes the installation, operation, and maintenance of all AFE, Mini and Octo systems.

C.AFE PRINCIPLE OF OPERATION

(1)The AFE nozzle uses air flow and the Bernoulli principle to siphon water out of zero psig water distribution pipes. Increases in air velocity (by increasing air pressure) will increase the vacuum pressure and increase the rate that water is siphoned into the nozzle. As the water exits the nozzle it is broken down into a fine mist by a shearing action. Increases in air supply pressure also means that the exiting mixed flow is at a higher velocity.

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Contents Airfog SeriesTM Proprietary Notice Liability Notice Table of Contents SHUT-DOWN Procedure List of Figures List of Tables This page Intentionally Left Blank Introduction Introduction General Airfog Technical Considerations Older Nortec Airfog System Components 10-00 This page Intentionally Left Blank Installation Nozzle System Layout InstallationTypical Nozzle Layout for Wall Mounted System Multi Zone Layout Introduction CleaningSupply Feed Lines Mounting of NozzlesWater and Air Line Pressure Control Saddle Clamp Installation Connecting NozzlesPilot Operated AIR Regulator Vacuum Valve10-10 Vacuum Valve Operation Primary AIR Pressure Control Electrical WiringPrimary Water Pressure Control Control PanelPrimary Air Pressure Control Section Pilot Lines Schematic Plumbing LayoutThis page Intentionally Left Blank Mini & Octo Installation AFE Mini Systems AFE Self Contained Airfog SystemsMini Installations AFE Octo Systems Installation ProcedureOcto Layout with Interfaces 10-20 Ceiling Mounting of Octo Four Octo Units with a Single Control Panel START-UP Procedure Water Supply Compressed AIR SupplySelf Cleaning Cycle Adjustment Setting the System for Normal Operation Capacity Output vs. Vacuum Valve Adjustment This page Intentionally Left Blank 10-40 SHUT-DOWN ProcedureAFE, MINI, and Octo Shut Down Procedures 10-50 MaintenanceMaintenance Unscheduled Maintenance 10-50 10-60 TroubleshootingTroubleshooting 10-60 This page Intentionally Left Blank 10-70 Spare PartsSpare Parts Octo Exploded View Octo This page Intentionally Left Blank Item # Description QTY Vacuum Valve Exploded View Item # Description Octo Mini Standard Control Panel Exploded View AFE This page Intentionally Left Blank Warranty Authorized Agent