Herrmidifier Co 6000 Problem / Symptom, Probable Cause, Reason - Correction, Overcurrent

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Problem / Symptom

Problem / Symptom

Probable Cause

Reason - Correction

Overcurrent

Dead short between electrodes.

Replace the steam cylinder. Check

The alarm condition occurs when an

 

resistance between electrodes with

overcurrent situation (>138% of rated

 

power “off”

current) has occurred and the

 

 

humidifier has shut down to prevent

Restricted or blocked drain.

Clean and inspect drain system.

any damage. This alarm indicates that

 

 

Restricted fill system

Clean and inspect the fill system.

there has been a significant reduction

in resistance between the main legs of

 

Check for restriction or loss of supply

the supply power and the humidifier

 

pressure.

has been shut down to prevent

Incoming water conductivity is outside

Consult the factory for options.

damage and should be serviced

the range of normal circuit board

 

before it is restarted. Overcurrent LED

settings.

 

CR 17 (Figure 12) is illuminated.

 

 

Check amp draw to unit during start-

Manually drain the unit and restart.

 

 

up. If amp draw greatly exceeds rated

 

 

amp draw, the drain threshold pot,

 

 

labeled “% adj.” (R18), must be

 

 

increased 2% to increase the

 

 

frequency and duration of drains to

 

 

reduce the conductivity inside the

 

 

cylinder.

 

End of Cylinder

End of cylinder life – Cylinder life is

For emergency use, you may restart

This alarm condition occurs if the

typically between 500 and 2000 hours,

the humidifier with the capacity

humidifier is unable to reach full output

depending on incoming water supply.

setpoint, R39, at a lower level to allow

over a 6-hour timeframe. It is

(See unit operation section for typical

operation until a replacement steam

constantly switching between “fill” and

cylinder life expectancy chart on Pg.

cylinder can be obtained. To clear the

“cylinder full” modes. This alarm

5).

fault, turn the main disconnect to the

indicates a need to change the

 

unit “off” and then back “on”.

cylinder that the water supply is low in

If incoming water supply is less than

See – NON-FAULT ACTIVATED

conductivity that the water supply is

100 micromho, the unit may not be

PROBLEMS GUIDE – “Unit fills to the

low in conductivity, or that a foaming

able to pass the rated current through

cylinder full condition and remains

condition exists:

the water.

cold”

 

Foaming condition exists.

Flush and fill the steam cylinder

 

 

several times and restart. If it persists,

 

 

you must filter or treat the water to

 

 

remove the foaming agent. See circuit

 

 

board settings on previous page if

 

 

supply water is softened. See NON –

 

 

FAULT ACTIVATED PROBLEMS

 

 

GUIDE – “Water foaming inside the

 

 

cylinder”

Fill System Fault

Loss of or restricted water supply

Check fill system.

This alarm condition occurs when the

 

 

fill valve has been energized for a 6-

Leaking drain system.

Check drain system.

hour timeframe. The humidifier has

 

 

Defective drain valve.

Repair and replace as required.

been shutdown to prevent any

Defective fill valve.

Repair and replace as required.

damage.

 

 

NOTE: The three fault conditions outlined above will cause the humidifier to shut down and the service light on the front of the unit to illuminate. To clear these faults, the main power must be turned “off” and back “on” again.

Unit Detected Faults: (Red “Service” Light On)

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Contents Electronic Steam Humidifiers Installation Operation Service6000 Series SECTION V TROUBLESHOOTING GUIDE TABLE OF CONTENTSSECTION III INSTALLATION INSTRUCTIONS SECTION VI SUGGESTED SPECIFICATIONSSECTION I WARRANTY Warranty SECTION II UNIT OPERATION Basic Operation Faults Key FeaturesAdjustable Setpoints ConductivityEngineering and Application Allowable Operating ConditionsPlumbing SECTION III INSTALLATION INSTRUCTIONS MountingRemove foam packing from top of tank DUCTED VERSION 6000-3,4 Steam DistributionBlower Version 6000-1,2 Distributor Mounting InstructionsElectrical Characteristics WiringFigure Supply Power Control Circuit ConnectionsStart-upInstructions SECTION IV OPERATING INSTRUCTIONSHumidifier Installer Company ChecklistChecklist completed by Checklist completion dateFigure 11A Figure 11B MaintenanceTo remove the cylinder Extended ShutdownStandard Settings SECTION V TROUBLESHOOTING GUIDECircuit Board Settings High Conductivity SettingsFAULT ACTIVATED PROBLEMS Problem / SymptomSee - NON-FAULTACTIVATED Fill System FaultReason - Correction Non-FaultActivated ProblemsProblem / Symptom Reason - Correction Non-FaultActivated Problems - Cont’dProblem / Symptom Blower Version Wiring Diagram6000-1and Blower Version Exploded View 6000-1and Blower Version Parts List 6000-1and Ducted Version Exploded View 6000-3and Ducted Version Parts List 6000-3and Ducted Version Wiring Diagram 6000-3and Part II -Scope SECTION VI SUGGESTED SPECIFICATIONSSuggested Specifications Part I-Scope Part 3 --Execution