Herrmidifier Co 6000 Non-FaultActivated Problems - Cont’d, Problem / Symptom, Reason - Correction

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Non-Fault Activated Problems – Cont’d

Problem / Symptom

Reason - Correction

Water “foaming” inside the cylinder.

Check drain valve and insure that water drains freely. If necessary,

 

clean or replace valve if defective.

 

Check water supply. If it is commercially softened, either increase the

 

drain threshold (R18) to 92% or reconnect the unit to raw water. Drain

 

and restart the unit. If the unit is connected to a hot water line,

 

reconnect to the cold water line.

 

If steam line is hard copper, drain cylinder and test unit operation

 

disconnected from steam line to insure flux from solder joints is not

 

causing foaming.

 

Observe the fill tee (GT-120). If water is going down the overflow and

 

the water level is low:

 

Check to insure that static pressure in the duct is not forcing water

 

down the overflow instead of allowing water to enter the cylinder.

 

Adjust the fill-metering valve to regulate the water flow to the cylinder.

 

( Figure 9)

 

Unit filling slower or at the same rate as it is boiling off, causing over

 

concentration and foaming. Fill rate must be increased. Open

 

metering valve.

 

If the fill valve is already fully open, get a water analysis and consult

 

the factory.

Cylinder fills and overflows

Check cylinder wiring (See Figure #11)

 

Check wiring of cylinder full interface.

 

If more than 1.9 mA AC is passing between the cylinder full electrode

 

and interface terminal #1, and when placing multimeter between

 

terminal #3 and ground yields approximately negative 11 VDC,

 

replace the interface.

 

Replace the circuit board.

 

Consult the factory after obtaining a water analysis

Unit turned on, fills to full amp draw, stops filling, and after a delay, the

Use the “On-Off Drain” switch to drain the cylinder. Turn the capacity

circuit breaker trips and the service light comes on.

adjustment pot (R39) on the main circuit board to 80% and restart the

 

humidifier.

 

Check the drain valve and clean or replace if necessary.

 

If the drain valve doesn’t come on before the service light illuminates,

 

replace the main circuit board.

Unit cycle “on” and “off” rapidly

Check location and setting of high limit humidistat

Cabinet leaks

Check for loose connections

 

Fill tube out of fill tee

 

Steam cylinder out of drain cup

 

Cabinet drain backing up, kink in drain line

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Contents 6000 Series Installation Operation ServiceElectronic Steam Humidifiers TABLE OF CONTENTS SECTION III INSTALLATION INSTRUCTIONSSECTION V TROUBLESHOOTING GUIDE SECTION VI SUGGESTED SPECIFICATIONSSECTION I WARRANTY Warranty SECTION II UNIT OPERATION Basic Operation Key Features Adjustable SetpointsFaults ConductivityEngineering and Application Allowable Operating ConditionsRemove foam packing from top of tank SECTION III INSTALLATION INSTRUCTIONS MountingPlumbing Steam Distribution Blower Version 6000-1,2DUCTED VERSION 6000-3,4 Distributor Mounting InstructionsWiring Figure Supply PowerElectrical Characteristics Control Circuit ConnectionsStart-upInstructions SECTION IV OPERATING INSTRUCTIONSChecklist Checklist completed byHumidifier Installer Company Checklist completion dateMaintenance To remove the cylinderFigure 11A Figure 11B Extended ShutdownSECTION V TROUBLESHOOTING GUIDE Circuit Board SettingsStandard Settings High Conductivity SettingsProblem / Symptom See - NON-FAULTACTIVATEDFAULT ACTIVATED PROBLEMS Fill System FaultProblem / Symptom Non-FaultActivated ProblemsReason - Correction Problem / Symptom Non-FaultActivated Problems - Cont’dReason - Correction Blower Version Wiring Diagram6000-1and Blower Version Exploded View 6000-1and Blower Version Parts List 6000-1and Ducted Version Exploded View 6000-3and Ducted Version Parts List 6000-3and Ducted Version Wiring Diagram 6000-3and SECTION VI SUGGESTED SPECIFICATIONS Suggested Specifications Part I-ScopePart II -Scope Part 3 --Execution