Herrmidifier Co 6000 Section V Troubleshooting Guide, Test Points, Maximum Capacity Setpoint

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TEST POINTS

SECTION V TROUBLESHOOTING GUIDE

All Herrmidifier 6000 Series Humidifiers are manufactured under strict quality control and are subjected to a complete operational test. All circuit board adjustments are made at the factory and should not be adjusted beyond the guidelines set in this troubleshooting guide without first consulting a factory representative. The following information is for your help and reference. If you still experience difficulty after trying these remedies, contact your Herrmidifier representative.

WARNING!

The Herrmidifier 6000 Series Electronic Steam Humidifier cabinet was designed to house and shield the components from outside interference. Absolutely NO other components may be mounted inside or be electrically tapped into the humidifier without Herrmidifier's express written permission. Failure to heed this warning will void your warranty.

TEST POINTS

Each circuit board (See Figure 12) features three test points to aid in the troubleshooting process. Each of these test points works on a 0-4 VDC scale. “0 VDC” = 0%. “4 VDC” = 100%. All readings are between the test point and ground (Molex J1, terminal 11 [far right of molex connector, hours wire #11]).

Test Point #1:

Provides exact reading of drain threshold setting.

Test Point #2:

Provides circuit board reference voltage. Should always read 4 VDC +/-2%.

Test Point #3:

Provides actual percentage of output. For example, a unit running at 80% of maximum output would have a Test Point #3 to ground reading of 3.2 VDC.

Maximum Capacity Setpoint

The potentiometer labeled “R39" located in the top left- hand corner of the board allows adjustment of the unit's

NOTE

All blower units have their capacity set from the factory at 4 lbs/hr. These units can have their capacity increased by increasing the capacity adjustment potentiometer. Ensure there is sufficient air circulation in the conditioned space to prevent condensation on walls or ceiling when increasing capacity beyond 4 lbs/hr.

Figure 12

capacity in the range of 50-100% of maximum.

Circuit Board Settings

Models

 

Time Cycle

Low Drain

Capacity,

 

 

R23

Setting,

R39

 

 

 

R18

 

 

 

 

 

 

 

 

Standard Settings

 

All

 

60 sec

90

100%

 

High Conductivity Settings

 

 

 

(over 1000 micromhos)

 

All

 

84 sec

93

90%

 

 

Softened Water Settings

 

 

 

(750-1000 micromho)

 

All

 

60 sec

92

95%

 

Low Conductivity Settings

 

 

 

(<100 micromho)

 

All

 

60 sec

85

100%

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Contents 6000 Series Installation Operation ServiceElectronic Steam Humidifiers SECTION III INSTALLATION INSTRUCTIONS TABLE OF CONTENTSSECTION V TROUBLESHOOTING GUIDE SECTION VI SUGGESTED SPECIFICATIONSSECTION I WARRANTY Warranty SECTION II UNIT OPERATION Basic Operation Adjustable Setpoints Key FeaturesFaults ConductivityAllowable Operating Conditions Engineering and ApplicationRemove foam packing from top of tank SECTION III INSTALLATION INSTRUCTIONS MountingPlumbing Blower Version 6000-1,2 Steam DistributionDUCTED VERSION 6000-3,4 Distributor Mounting InstructionsFigure Supply Power WiringElectrical Characteristics Control Circuit ConnectionsSECTION IV OPERATING INSTRUCTIONS Start-upInstructionsChecklist completed by ChecklistHumidifier Installer Company Checklist completion dateTo remove the cylinder MaintenanceFigure 11A Figure 11B Extended ShutdownCircuit Board Settings SECTION V TROUBLESHOOTING GUIDEStandard Settings High Conductivity SettingsSee - NON-FAULTACTIVATED Problem / SymptomFAULT ACTIVATED PROBLEMS Fill System FaultProblem / Symptom Non-FaultActivated ProblemsReason - Correction Problem / Symptom Non-FaultActivated Problems - Cont’dReason - Correction Blower Version Wiring Diagram6000-1and Blower Version Exploded View 6000-1and Blower Version Parts List 6000-1and Ducted Version Exploded View 6000-3and Ducted Version Parts List 6000-3and Ducted Version Wiring Diagram 6000-3and Suggested Specifications Part I-Scope SECTION VI SUGGESTED SPECIFICATIONSPart II -Scope Part 3 --Execution