Windsor QTFSG Maintenance, Hydraulic Fluid Reservoir, Hydraulic Pump, Hydraulic Fluid Leaks

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MAINTENANCE

HYDRAULIC FLUID

Hydraulic fluid is used with the hydraulic pump to operate the hopper lift system and the side broom motor. The condition of the hydraulic fluid plays a large part in determining the life of the hydraulic system.

The hydraulic fluid used in the Tracer Gas/Diesel powered Floor Sweeper is Chevron 400 15W40. If a different hydraulic fluid is used, it must closely match the viscosity specification below.

SUS @ 100” (38º C) 404-445

SUS @ 210” (38º C) 78-84

This specification has a flat viscosity curve (high viscosity index). This means the thickness of the oil stays relatively constant over a wide temperature range. DO NOT use Automatic Transmission Fluid.

NOTE: The hydraulic components in the machine rely on system hydraulic fluid for lubrication. Dirty or contaminated fluid accelerates wear and malfunctions, and reduced component life.

HYDRAULIC FLUID RESERVOIR

The hydraulic fluid reservoir is located below the broom levers inside the machine. To check the fluid level remove the fill cap to read the dipstick attached to the cap.

NOTE: Do not overfill reservoir. Expansion of the hydraulic fluid when heated to the normal operating temperature can cause fluid to spill from the reservoir, or cause damage to the component.

The oil in the reservoir should be replaced every 500 hours of use. To drain hydraulic reservoir:

1.Turn off machine and set parking brake.

FOR SAFETY: Before leaving or servicing the machine, stop on level surface, apply parking brake, turn off machine and remove key.

2.Raise rear cover.

3.Disconnect batteries from machine.

4.Remove impeller.

A – Hydraulic Pump

5.Remove bolts (4) in feet of reservoir.

6.Shift reservoir forward so that short leg of reservoir drops down and rests on lower frame.

7.Remove upper hydraulic hose from reservoir.

8.Lift reservoir out of frame and rest on outer frame with open port above oil level.

9.Tilt reservoir back and remove last hose.

10.Reservoir may be emptied by pouring fluid out of ports.

11.The fluid strainer may be removed for inspection and to speed fluid drainage.

NOTE: Do not overfill the reservoir. Expansion of the hydraulic fluid when heated to the normal operating temperature can cause fluid to spill from the reservoir, or cause damage to the component.

If the reservoir is overfilled, use a suction type device to draw the excess hydraulic fluid from the reservoir.

HYDRAULIC FLUID LEAKS

Pressurized hydraulic fluid spraying from a very small hole can be very hard to see. Do not use hands to locate the leak. Use a piece of cardboard as shown below to find leaks.

When servicing machine, use a sheet of cardboard to locate leaking hydraulic fluid under pressure. Keep eyes and hands clear of leaks. Escaping hydraulic fluid under pressure can cause severe injury.

A – Hydraulic Line

B – Cardboard

C – Pinhole Leak

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QTFSG/QTFSD 98349 05/15/03

 

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Contents Floor Sweeper Model Tracer FSMachine Data LOG Your DealerOverview Table of Contents HOW to USE this Manual ModelImportant Safety Instructions Read ALL Instructions Before Using this MachineHazard Intensity Level Hazard Intensity LevelSafety Label Location Safety Label Location Technical Specifications DIMENSION/CAPACITYControls Special NotesControls Brake Pedal Filter Shaker SwitchDirectional Control Pedal Parking Brake LeverHopper Safety ARM Hopper Door SwitchHopper Lift Switch Engine Temperature LightCircuit Breakers KEY SwitchChoke GAS only Horn PADStarting the Machine OperationsBefore Operating the FS To SweepStoring the Machine To Engage the Hopper Safety ARMStopping the Machine Dumping the HopperMachine Jacking To Disengage the Hopper Safety ARMTowing or Pushing Machine To Jack UP MachineHydraulic Fluid Reservoir MaintenanceHydraulic Fluid Hydraulic PumpHydraulic Filter Directional Control SystemRefer to the Electrical Control Group in the Parts section To Install the Main Broom To Remove the Main BroomChecking and Adjusting the Main Broom Pattern Main Broom Adjustment KnobMain Broom Pattern To 1-1/2 25.4 to 38.1mm Raised hopper may fall. Engage hopper safety arm To Install the Side BroomAdjusting the Side Broom To Remove the Side BroomTo Replace Belt Adjusting the Jackshaft BeltTransmission Jackshaft Belt Transmission BeltReplacing and Adjusting Main Broom Belt Replacing and Adjusting the Vacuum Impeller BeltTo Align Belt To Realign Replacing and Adjusting DifferentialImpeller Belt Drive ChainReplacing and Adjusting the Drive Wheel Chains Adjusting the Right Broom Door SkirtReplacing the Right Broom Door Skirt Replacing the Left Broom Skirt Adjusting the Left Broom SkirtAdjusting the Rear Broom Skirt Recirculation SkirtReplacing the Hopper Seals Adjusting the Hopper Side SealsHopper Seals Hopper LIP SkirtsHopper Hopper Door SealsReplacing Door Seals Hopper Dust FilterAIR To Adjust the BrakesRaised hopper arm may fall. Engage hopper safety arm Brakes Refer to the Brake Group in the Parts sectionBattery Battery MaintenanceHopper will not lift Hydraulic Schematic Hydraulic TroubleshootingProblem Cause Solution Hopper will not lowerPressing foot pedal No propellingMachine moves without Full speed onlyPoor sweeping Machine TroubleshootingExcessive dusting Machine travels slowlyService Schedule Maintenance Daily Weekly 50HRS