Windsor QTFSD, QTFSG manual Table of Contents

Page 3

Machine Data Log

2

Table of Contents

3

HOW TO USE THIS MANUAL

How to use this Manual

1-1

SAFETY

Important Safety Instructions

.........................2-1

Hazard Intensity Level

2-2

Safety Label Location

2-3

OPERATIONS

Technical Specifications

3-1

Controls

3-2

Machine Operation

3-7

Pre-Run Machine Inspection

3-7

Starting Machine

3-7

Sweeping

3-7

Operating on Grades

3-7

Stopping Machine

3-8

Storing Machine

3-8

Dumping the Hopper

3-8

Hopper Safety Arm

3-8

Machine Jacking

3-9

Machine Tie-Downs

3-9

MAINTENANCE

Hydraulics

4-1

Directional Control System

4-2

Throttle Neutral Position

4-2

Main Broom

4-3

Side Broom

4-5

Belts

4-6

Differential Drive

4-9

Skirts

4-9

Hopper

4-11

Brakes/Tires

4-13

Battery Information

4-14

Hydraulic Schematic

4-15

Hydraulic Troubleshooting

4-15

Propelling Troubleshooting

4-16

Machine Troubleshooting

4-17

Service Schedule

4-18

TABLE OF CONTENTS

GROUP PARTS LIST

Frame Group

5-1

Differential Group

5-3

Front Wheel Drive Group

5-5

Impeller Group

5-7

Impeller (Wet Sweep Bypass)

5-9

Rear Clip Group

5-11

Console Group

5-13

Brake Group

5-15

Steering Group

5-17

Rear Suspension Group

5-19

Engine Group (GAS)

5-21

Engine Group (DIESEL-1)

5-23

Engine Group (DIESEL-2)

5-25

Drive Group

5-27

Side Broom Group

5-29

Filter Group

5-31

Hydraulic Group

5-33

Hopper Group

5-35

Main Broom Lift Group

5-37

Main Broom Group

5-39

Instrument Panel Group (GAS)

5-41

Instrument Panel Group (DIESEL)

5-43

Wiring Group (GAS)

5-45

Wiring Group (DIESEL)

5-47

Horn Wire Asm

5-49

Wiring Schematic (GAS)

5-51

Wiring Schematic (DIESEL)

5-52

Engine Service Parts (GAS)

5-53

Engine Service Parts (DIESEL)

5-54

HD Air Cleaner

5-55

Notes

5-57

Warranty

5-58

QTFSG/QTFSD 98349 05/15/03

3

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Contents Model Tracer FS Floor SweeperMachine Data LOG Your DealerOverview Table of Contents Model HOW to USE this ManualRead ALL Instructions Before Using this Machine Important Safety InstructionsHazard Intensity Level Hazard Intensity LevelSafety Label Location Safety Label Location DIMENSION/CAPACITY Technical SpecificationsSpecial Notes ControlsControls Parking Brake Lever Filter Shaker SwitchDirectional Control Pedal Brake PedalEngine Temperature Light Hopper Door SwitchHopper Lift Switch Hopper Safety ARMHorn PAD KEY SwitchChoke GAS only Circuit BreakersTo Sweep OperationsBefore Operating the FS Starting the MachineDumping the Hopper To Engage the Hopper Safety ARMStopping the Machine Storing the MachineTo Jack UP Machine To Disengage the Hopper Safety ARMTowing or Pushing Machine Machine JackingHydraulic Pump MaintenanceHydraulic Fluid Hydraulic Fluid ReservoirHydraulic Filter Directional Control SystemRefer to the Electrical Control Group in the Parts section To Remove the Main Broom To Install the Main BroomChecking and Adjusting the Main Broom Pattern Main Broom Adjustment KnobMain Broom Pattern To 1-1/2 25.4 to 38.1mm To Remove the Side Broom To Install the Side BroomAdjusting the Side Broom Raised hopper may fall. Engage hopper safety armTransmission Belt Adjusting the Jackshaft BeltTransmission Jackshaft Belt To Replace BeltReplacing and Adjusting Main Broom Belt Replacing and Adjusting the Vacuum Impeller BeltTo Align Belt Drive Chain Replacing and Adjusting DifferentialImpeller Belt To RealignReplacing and Adjusting the Drive Wheel Chains Adjusting the Right Broom Door SkirtReplacing the Right Broom Door Skirt Recirculation Skirt Adjusting the Left Broom SkirtAdjusting the Rear Broom Skirt Replacing the Left Broom SkirtHopper LIP Skirts Adjusting the Hopper Side SealsHopper Seals Replacing the Hopper SealsHopper Dust Filter Hopper Door SealsReplacing Door Seals HopperBrakes Refer to the Brake Group in the Parts section To Adjust the BrakesRaised hopper arm may fall. Engage hopper safety arm AIRBattery Maintenance BatteryHopper will not lower Hydraulic Schematic Hydraulic TroubleshootingProblem Cause Solution Hopper will not liftFull speed only No propellingMachine moves without Pressing foot pedalMachine travels slowly Machine TroubleshootingExcessive dusting Poor sweepingMaintenance Daily Weekly 50HRS Service Schedule