Windsor QTFSD, QTFSG Impeller Belt, To Realign, Replacing and Adjusting Differential, Drive Chain

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MAINTENANCE

IMPELLER BELT

The impeller belt transfers power from transmission jackshaft to impeller.

6.Loosen 4 bolts holding transmission case to mount.

7.Locate tensioning bolt at top of transmission mount. Tighten or loosen bolt as needed to properly tension chain.

8.Tighten 4 mounting bolts in transmission body.

1.

Turn off machine and set parking brake.

If alignment of the chain and sprockets becomes

 

 

necessary, the alignment is accomplished by moving

FOR SAFETY: Before leaving or servicing machine,

the entire differential assembly side to side.

stop on level surface, apply parking brake, turn off

 

machine and remove key.

TO REALIGN

2.

Raise rear cover.

1. Raise the hopper and engage the hopper safety

3.

Disconnect batteries from machine.

arm.

4.Remove the belt guard cover.

5.Release tension on impeller belt using tension

 

bolt under impeller arm.

Raised hopper may fall. Engage hopper safety

6.

Repeat Steps 5 and 6 under Rear Jackshaft

arm.

 

(Pump Drive) Belt.

 

7.

Remove rear jackshaft belt from front pulley.

2. Turn off machine and set parking brake.

8.Remove impeller belt.

9.

Replace belt and reverse Steps 1 –6.

FOR SAFETY: Before leaving or servicing machine,

 

 

stop on level surface, apply parking brake, turn off

TO ALIGN BELT

machine and remove key.

1.

Loosen impeller belt, using the tensioning bolt

3.

Remove rear cover.

 

under the impeller arm.

4.

Disconnect battery from machine.

2.

Loosen set screws in the impeller pulley.

5.

Remove the drive motor dust cover.

3.

Slide the pulley side to side to make proper

6.

Loosen all four locking on bearings supporting

 

alignment.

 

the differential.

4.

Tighten set screws in pulley.

7.

Loosen the set screws in the two brake disks.

5.

Retighten impeller belt.

8.

Loosen but don't remove the hardware attaching

 

 

 

the bearing flanges to the frame.

DIFFERENTIAL DRIVE CHAIN (Refer to the

9.

Make sure there is little tension on the drive

Differential Group in the Parts section)

 

chain. Gently slide the differential in it's bearing

The differential drive chain transfers power from the

 

to restore proper alignment.

 

 

output sprocket of transmission to differential

NOTE: The brake disks must remain stationary

sprocket. Check the chain condition and tension

while the differential shafts move in them.

every 200 hours of operation.

 

 

 

 

10.

Reverse Steps 1-8. Follow tensioning

REPLACING AND ADJUSTING DIFFERENTIAL

 

instructions above.

DRIVE CHAIN

 

 

 

 

NOTE: After aligning the differential the small

1.

Raise the hopper and engage the hopper safety

sprockets at each end of the differential may need to

 

arm.

be realigned with the wheel sprockets. If so, loosen

 

 

setscrews in small sprockets and slide on differential

 

 

shaft until aligned. Retighten setscrews.

2.Turn off machine and set parking brake.

FOR SAFETY: Before leaving or servicing machine, stop on level surface, apply parking brake, turn off machine and remove key.

3.Raise rear cover.

4.Disconnect batteries from machine.

5.Remove the drive motor dust cover.

QTFSG/QTFSD 98349 05/15/03

4-8

 

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Contents Model Tracer FS Floor SweeperYour Dealer Machine Data LOGOverview Table of Contents Model HOW to USE this ManualRead ALL Instructions Before Using this Machine Important Safety InstructionsHazard Intensity Level Hazard Intensity LevelSafety Label Location Safety Label Location DIMENSION/CAPACITY Technical SpecificationsSpecial Notes ControlsControls Directional Control Pedal Filter Shaker SwitchBrake Pedal Parking Brake LeverHopper Lift Switch Hopper Door SwitchHopper Safety ARM Engine Temperature LightChoke GAS only KEY SwitchCircuit Breakers Horn PADBefore Operating the FS OperationsStarting the Machine To SweepStopping the Machine To Engage the Hopper Safety ARMStoring the Machine Dumping the HopperTowing or Pushing Machine To Disengage the Hopper Safety ARMMachine Jacking To Jack UP MachineHydraulic Fluid MaintenanceHydraulic Fluid Reservoir Hydraulic PumpDirectional Control System Hydraulic FilterRefer to the Electrical Control Group in the Parts section To Remove the Main Broom To Install the Main BroomMain Broom Adjustment Knob Checking and Adjusting the Main Broom PatternMain Broom Pattern To 1-1/2 25.4 to 38.1mm Adjusting the Side Broom To Install the Side BroomRaised hopper may fall. Engage hopper safety arm To Remove the Side BroomTransmission Jackshaft Belt Adjusting the Jackshaft BeltTo Replace Belt Transmission BeltReplacing and Adjusting the Vacuum Impeller Belt Replacing and Adjusting Main Broom BeltTo Align Belt Impeller Belt Replacing and Adjusting DifferentialTo Realign Drive ChainAdjusting the Right Broom Door Skirt Replacing and Adjusting the Drive Wheel ChainsReplacing the Right Broom Door Skirt Adjusting the Rear Broom Skirt Adjusting the Left Broom SkirtReplacing the Left Broom Skirt Recirculation SkirtHopper Seals Adjusting the Hopper Side SealsReplacing the Hopper Seals Hopper LIP SkirtsReplacing Door Seals Hopper Door SealsHopper Hopper Dust FilterRaised hopper arm may fall. Engage hopper safety arm To Adjust the BrakesAIR Brakes Refer to the Brake Group in the Parts sectionBattery Maintenance BatteryProblem Cause Solution Hydraulic Schematic Hydraulic TroubleshootingHopper will not lift Hopper will not lowerMachine moves without No propellingPressing foot pedal Full speed onlyExcessive dusting Machine TroubleshootingPoor sweeping Machine travels slowlyMaintenance Daily Weekly 50HRS Service Schedule