Windsor QTFSD, QTFSG Transmission Jackshaft Belt, To Replace Belt, Adjusting the Jackshaft Belt

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TRANSMISSION JACKSHAFT BELT

The transmission belt transfers power from the engine to the transmission jackshaft on the gasoline machines and from the engine jackshaft to the transmission jackshaft on the diesel powered machines.

TO REPLACE BELT

1.Turn off machine and set parking brake.

FOR SAFETY: Before leaving or servicing machine, stop on level surface, apply parking brake, turn off machine and remove key.

2.Raise rear cover.

3.Disconnect batteries from machine.

4.Remove the belt guard cover.

5.Remove the tension spring for the idler on the transmission drive belt. Loosen tension on impeller belt.

6.Loosen, but do not remove the four bolts in the base of the shaft mounting bracket.

7.Slide mounting bracket toward engine to create slack in the belt.

8.Loosen, but do not remove 4 bolts in the bases of the rear jackshaft mount and pump mount bracket.

9.Loosen tensioning nut and bolt on the rear of rear jackshaft mount. Slide rear jackshaft mount away from engine.

10.Remove the bolts retaining the bearings on transmission jackshaft.

11.Lift the jackshaft and bearings from the mount and remove the transmission drive belt, then the transmission jackshaft belt.

12.Remove the bolts retaining the bearing on the rear jackshaft. Remove the belt controller rod.

13.Loosen bearing collars on rear jackshaft bearings.

14.Remove first the main broom belt, then the pump drive belt.

15.Slide the rear jackshaft outward to disengage the pump coupling, then lift the shaft up to remove drive belt in reverse order.

16.Reinstall belt in reverse order.

MAINTENANCE

ADJUSTING THE JACKSHAFT BELT

Proper alignment is important for all belts on Tracer machines. To properly align the transmission jackshaft belt:

Repeat Steps 1-8 from above then:

9.Move the transmission jackshaft belt off its pulley and loosen the setscrew in the pulley.

10.Using a straightedge between the pulleys to be aligned, move the pulley left or right on it’s shaft until proper alignment is established.

11.After this adjustment, check the transmission belt alignment.

12.Reverse steps 1-8.

13.If jackshaft belt idler pulley does not center on belt, adjust by adding or removing washers behind the idler pulley.

TRANSMISSION BELT

The transmission belt transfers power from the transmission jackshaft to the transmission.

TO REPLACE BELT

1.Repeat steps 1-10.

11.Lift the jackshaft and bearings from the mount and remove the transmission belt off the end of shaft.

REAR JACKSHAFT (PUMP DRIVE) BELT

The rear jackshaft belt transfers power from transmission jackshaft to rear jackshaft.

TO REPLACE BELT

1.Turn off machine and set parking brake.

FOR SAFETY: Before leaving or servicing machine, stop on level surface, apply parking brake, turn off machine and remove key.

2.Raise rear cover.

3.Disconnect battery from machine.

4.Remove the belt guard cover.

5.Remove belt controller rod from rear jackshaft mount and take main broom drive belt off double pulley located on rear jackshaft.

6.Loosen, but don’t remove 4 bolts in base of rear jackshaft mount and pump mount.

7.Loosen tensioning nut and bolt at rear jackshaft mount, and slide mount away from engine.

8.Remove rear jackshaft belt.

QTFSG/QTFSD 98349 05/15/03

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Contents Model Tracer FS Floor SweeperOverview Machine Data LOGYour Dealer Table of Contents Model HOW to USE this ManualRead ALL Instructions Before Using this Machine Important Safety InstructionsHazard Intensity Level Hazard Intensity LevelSafety Label Location Safety Label Location DIMENSION/CAPACITY Technical SpecificationsSpecial Notes ControlsControls Parking Brake Lever Filter Shaker SwitchDirectional Control Pedal Brake PedalEngine Temperature Light Hopper Door SwitchHopper Lift Switch Hopper Safety ARMHorn PAD KEY SwitchChoke GAS only Circuit BreakersTo Sweep OperationsBefore Operating the FS Starting the MachineDumping the Hopper To Engage the Hopper Safety ARMStopping the Machine Storing the MachineTo Jack UP Machine To Disengage the Hopper Safety ARMTowing or Pushing Machine Machine JackingHydraulic Pump MaintenanceHydraulic Fluid Hydraulic Fluid ReservoirRefer to the Electrical Control Group in the Parts section Hydraulic FilterDirectional Control System To Remove the Main Broom To Install the Main BroomMain Broom Pattern To 1-1/2 25.4 to 38.1mm Checking and Adjusting the Main Broom PatternMain Broom Adjustment Knob To Remove the Side Broom To Install the Side BroomAdjusting the Side Broom Raised hopper may fall. Engage hopper safety armTransmission Belt Adjusting the Jackshaft BeltTransmission Jackshaft Belt To Replace BeltTo Align Belt Replacing and Adjusting Main Broom BeltReplacing and Adjusting the Vacuum Impeller Belt Drive Chain Replacing and Adjusting DifferentialImpeller Belt To RealignReplacing the Right Broom Door Skirt Replacing and Adjusting the Drive Wheel ChainsAdjusting the Right Broom Door Skirt Recirculation Skirt Adjusting the Left Broom SkirtAdjusting the Rear Broom Skirt Replacing the Left Broom SkirtHopper LIP Skirts Adjusting the Hopper Side SealsHopper Seals Replacing the Hopper SealsHopper Dust Filter Hopper Door SealsReplacing Door Seals HopperBrakes Refer to the Brake Group in the Parts section To Adjust the BrakesRaised hopper arm may fall. Engage hopper safety arm AIRBattery Maintenance BatteryHopper will not lower Hydraulic Schematic Hydraulic TroubleshootingProblem Cause Solution Hopper will not liftFull speed only No propellingMachine moves without Pressing foot pedalMachine travels slowly Machine TroubleshootingExcessive dusting Poor sweepingMaintenance Daily Weekly 50HRS Service Schedule