Windsor QTFSG, QTFSD manual To Align Belt, Replacing and Adjusting Main Broom Belt

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MAINTENANCE

TO ALIGN BELT

1.Repeat steps 1-7

8.Loosen tension on impeller drive pulley on end of transmission jackshaft.

9.Slide pulley side to side on shaft to make proper alignment.

10.Retighten setscrews in pulley.

11.Reverse Steps 1 –7.

MAIN BROOM BELT (Refer to Main Broom Group in the Parts section)

The main broom belt transfers power from the rear jackshaft to the main broom pulley. Check the belt condition and tension every 200 hours of operation.

The main broom and vacuum impeller automatically begin to operate when the main broom lever is positioned in the forward end of its slot.

REPLACING AND ADJUSTING MAIN BROOM BELT

1.Turn off machine and set parking brake.

FOR SAFETY: Before leaving or servicing machine, stop on level surface, apply parking brake, turn off machine and remove key.

2.Raise rear cover.

3.Disconnect batteries from machine.

4.Remove the belt guard.

5.Be sure main broom lift lever is in the raised position. Remove the belt controlling rod from rear jackshaft mount.

6.Remove belt from pulleys.

7.Install new belt and reinstall belt controlling rod.

TO ALIGN BELT

Repeat steps 1-7 under rear jackshaft (Pump Drive) belt.

8.Loosen set screws in double pulley located on the rear jackshaft.

9.Slide pulley side to side to align with main broom drive pulley below.

10.Retighten setscrews in pulley.

11.Reverse Steps 1 –7.

NOTE: This adjustment may require realignment of the rear jackshaft belt.

VACUUM IMPELLER BELT (Refer to the Impeller Group in the Parts section)

The impeller belt transfers power from the auxiliary motor to the impeller. Check the belt condition and tension every 200 hours of operation.

The main broom and vacuum impeller automatically begin to operate when the main broom lever is positioned in the forward end of its slot.

REPLACING AND ADJUSTING THE VACUUM IMPELLER BELT

1.Turn off machine and set parking brake.

FOR SAFETY: Before leaving or servicing machine, stop on level surface, apply parking brake, turn off machine and remove key.

2.Raise rear cover.

3.Disconnect batteries from machine.

4.Remove the belt guard and the side filler panel.

5.Loosen the auxiliary motor base mounting bolts.

6.Slide the auxiliary motor back and remove the jackshaft belt.

7.Pull the auxiliary motor forward to tension the jackshaft belt. The belt has proper tension when the belt deflects 1/4 inch (6 mm) from a force of 6 Ibs (3 kg) applied at the midpoint of the belt.

8.While keeping the motor and jackshaft pulleys aligned, tighten the auxiliary motor base mounting bolts.

9.Replace the main broom belt.

10.Replace the side filler panel and the belt guard.

4-7

QTFSG/QTFSD 98349 05/15/03

 

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Contents Floor Sweeper Model Tracer FSMachine Data LOG Your DealerOverview Table of Contents HOW to USE this Manual ModelImportant Safety Instructions Read ALL Instructions Before Using this MachineHazard Intensity Level Hazard Intensity LevelSafety Label Location Safety Label Location Technical Specifications DIMENSION/CAPACITYControls Special NotesControls Filter Shaker Switch Directional Control PedalBrake Pedal Parking Brake LeverHopper Door Switch Hopper Lift SwitchHopper Safety ARM Engine Temperature LightKEY Switch Choke GAS onlyCircuit Breakers Horn PADOperations Before Operating the FSStarting the Machine To SweepTo Engage the Hopper Safety ARM Stopping the MachineStoring the Machine Dumping the HopperTo Disengage the Hopper Safety ARM Towing or Pushing MachineMachine Jacking To Jack UP MachineMaintenance Hydraulic FluidHydraulic Fluid Reservoir Hydraulic PumpHydraulic Filter Directional Control SystemRefer to the Electrical Control Group in the Parts section To Install the Main Broom To Remove the Main BroomChecking and Adjusting the Main Broom Pattern Main Broom Adjustment KnobMain Broom Pattern To 1-1/2 25.4 to 38.1mm To Install the Side Broom Adjusting the Side BroomRaised hopper may fall. Engage hopper safety arm To Remove the Side BroomAdjusting the Jackshaft Belt Transmission Jackshaft BeltTo Replace Belt Transmission BeltReplacing and Adjusting Main Broom Belt Replacing and Adjusting the Vacuum Impeller BeltTo Align Belt Replacing and Adjusting Differential Impeller BeltTo Realign Drive ChainReplacing and Adjusting the Drive Wheel Chains Adjusting the Right Broom Door SkirtReplacing the Right Broom Door Skirt Adjusting the Left Broom Skirt Adjusting the Rear Broom SkirtReplacing the Left Broom Skirt Recirculation SkirtAdjusting the Hopper Side Seals Hopper SealsReplacing the Hopper Seals Hopper LIP SkirtsHopper Door Seals Replacing Door SealsHopper Hopper Dust FilterTo Adjust the Brakes Raised hopper arm may fall. Engage hopper safety armAIR Brakes Refer to the Brake Group in the Parts sectionBattery Battery MaintenanceHydraulic Schematic Hydraulic Troubleshooting Problem Cause SolutionHopper will not lift Hopper will not lowerNo propelling Machine moves withoutPressing foot pedal Full speed onlyMachine Troubleshooting Excessive dustingPoor sweeping Machine travels slowlyService Schedule Maintenance Daily Weekly 50HRS