Windsor QTFSD, QTFSG manual Battery Maintenance

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BATTERY

The battery provides the power to start the machine. The battery requires regular maintenance to keep them operating at peak efficiency.

To get the greatest life from the battery charge it when their charge level reaches 25%of a full charge. Use a hydrometer to check the charge level.

Do not allow the battery to remain in a discharged condition for any length of time. Never expose a discharged battery to temperatures below freezing. Discharged batteries will freeze causing cracked case. Do not operate the machine if the battery is in poor condition or if they have a charge level below 25%, specific gravity below 1.177.

Keep all metallic objects off the top of the battery, as they may cause a short circuit. Replace worn or damaged cables and terminals.

Check the electrolyte level in each battery cell before and after charging the battery. Never add acid to the battery, use water. Do not allow water level to fall below the battery plates. Portions of plates exposed to air will be destroyed. Do not overfill. Keep plugs firmly in place at all times.

The battery in this machine is rated at 12V, 550cca. It is located under the engine, center of frame. When removing the battery cables, remove the negative (-) cable before removing the positive (+) cable.

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When servicing machine, avoid contact with acid.

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Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging.

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Wear eye protection and protective clothing when working with batteries.

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Charge batteries in a well-ventilated area.

MAINTENANCE

BATTERY MAINTENANCE

1.When cleaning the battery, use a solution of baking soda and water. Do not allow the cleaning fluid to enter the battery cells. Electrolyte will be neutralized.

2.Maintain the proper electrolyte level in each battery cell. If a cell should accidentally overflow, clean immediately.

3.Do not add water until the battery is fully charged.

4.Wipe off the top of the batteries at least once a week.

5.Test battery condition with a hydrometer at least once a week.

6.Ensure that all connections are tight and all corrosion removed.

7.Every 4 to 6 months, remove the batteries from the machine and clean the battery cases and battery compartment.

NOTE: Do not take readings immediately after adding water. If the water and acid are not thoroughly mixed, the reading may not be accurate.

To find the correct specific gravity reading when the temperature of the battery electrolyte is other then 80L F (27L C).

SPECIFIC GRAVITY

BATTERY CONDITION

 

 

1.265

100% CHARGED

1.225

75% CHARGED

1.190

50% CHARGED

1.155

25% CHARGED

1.120

DISCHARGED

Add (+) to the specific gravity reading

0.004 (4 points), for each 10L F (6L C) above 80L F (27L C) Subtract (-) from the specific gravity reading 0.004 (4 points), for each 10L F (6L C) below 80L F (27L C).

QTFSG/QTFSD 98349 05/15/03

4-14

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Contents Model Tracer FS Floor SweeperYour Dealer Machine Data LOGOverview Table of Contents Model HOW to USE this ManualRead ALL Instructions Before Using this Machine Important Safety InstructionsHazard Intensity Level Hazard Intensity LevelSafety Label Location Safety Label Location DIMENSION/CAPACITY Technical SpecificationsSpecial Notes ControlsControls Parking Brake Lever Filter Shaker SwitchDirectional Control Pedal Brake PedalEngine Temperature Light Hopper Door SwitchHopper Lift Switch Hopper Safety ARMHorn PAD KEY SwitchChoke GAS only Circuit BreakersTo Sweep OperationsBefore Operating the FS Starting the MachineDumping the Hopper To Engage the Hopper Safety ARMStopping the Machine Storing the MachineTo Jack UP Machine To Disengage the Hopper Safety ARMTowing or Pushing Machine Machine JackingHydraulic Pump MaintenanceHydraulic Fluid Hydraulic Fluid ReservoirDirectional Control System Hydraulic FilterRefer to the Electrical Control Group in the Parts section To Remove the Main Broom To Install the Main BroomMain Broom Adjustment Knob Checking and Adjusting the Main Broom PatternMain Broom Pattern To 1-1/2 25.4 to 38.1mm To Remove the Side Broom To Install the Side BroomAdjusting the Side Broom Raised hopper may fall. Engage hopper safety armTransmission Belt Adjusting the Jackshaft BeltTransmission Jackshaft Belt To Replace BeltReplacing and Adjusting the Vacuum Impeller Belt Replacing and Adjusting Main Broom BeltTo Align Belt Drive Chain Replacing and Adjusting DifferentialImpeller Belt To RealignAdjusting the Right Broom Door Skirt Replacing and Adjusting the Drive Wheel ChainsReplacing the Right Broom Door Skirt Recirculation Skirt Adjusting the Left Broom SkirtAdjusting the Rear Broom Skirt Replacing the Left Broom SkirtHopper LIP Skirts Adjusting the Hopper Side SealsHopper Seals Replacing the Hopper SealsHopper Dust Filter Hopper Door SealsReplacing Door Seals HopperBrakes Refer to the Brake Group in the Parts section To Adjust the BrakesRaised hopper arm may fall. Engage hopper safety arm AIRBattery Maintenance BatteryHopper will not lower Hydraulic Schematic Hydraulic TroubleshootingProblem Cause Solution Hopper will not liftFull speed only No propellingMachine moves without Pressing foot pedalMachine travels slowly Machine TroubleshootingExcessive dusting Poor sweepingMaintenance Daily Weekly 50HRS Service Schedule