Munchkin Gas-Fired Hot Water Boiler manual Off

Page 20

GAS-FIRED BOILER

Boiler Manual

Standard Munchkin boiler

Preferred piping (zoning with valves) Space heating mode

Drawing 2A

 

zone valves

 

make-up water

P2

 

 

 

closely

 

differential

spaced

 

pressure

tees

 

bypass

 

 

valve

purging

 

V1

valves

 

OFF

 

 

 

 

anti-scald

 

 

mixing valve

 

 

cold

 

 

water

 

P1

 

 

T/P

 

 

Munchkin boiler

Super Stor

 

indirect DHW tank

 

 

NOTES:

 

 

1.This drawing is meant to show system piping concept only.

Installer is responsible for all equipment & detailing required by local codes.

2.Adjust differential pressure bypass valve to eliminate any flow velocity noise when zone with highest pressure drop operates by itself.

3.The minimum pipe size for connecting a Super Stor water heater is 1 inch.

4.The minimum pipe size for connecting a Munchkin boiler is 1.25 inches and 2 inches for the 399M.

5.All pumps are shown with isolation flanges. The alternative is standard flanges with full port ball valves.

6.The anti-scald mixing valve is recommended if the DHW temperature is set above the factory setting of 119˚F.

7.Install a minimum of 12 diameters of straight pipe upstream of all circulators.

8.A purging valve may be used in lieu of the ball valve / hose bib combination shown.

9.A minimum of 6 pipe diameters of straight pipe shall be installed upstream and downstream of all closely spaced tees.

NOTE: For Vision piping applications, refer to the Vision Installation Piping Diagrams.

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Contents Boiler Manual Contents Contents CONT’D Part 1 Product and Safety Information DefinitionsBefore Installing When Servicing BoilerBoiler Operation Boiler WaterSupply water temperature sensor Return water temperature sensorTemperature and pressure gauge Stainless Steel Heat ExchangerPart 3 Prepare Boiler Location Spark ignitionVision 1 System Boiler Location should be LevelDimensions Performance Ratings Connection Sizes FAN Speeds80M 140M/199M Installations Must Comply with Before Locating the BoilerPrecautions Clearances for Service AccessResidential Garage Installation Exhaust Vent and Intake AIR VentWhen Removing a Boiler from AN Existing Common Vent System Corrosive contaminants and sourcesRelief Valve Part 5 Boiler PipingRemove Boiler from BOX Diaphragm or bladder expansion tank Part 5 Boiler Piping Circulator Sizing Chart Circulator SizingSystem Temperature Rise Chart Fill and Purge Heating SystemMultiple Boilers Zoning with Zone ValvesZoning with Circulators Piping Symbol Legend Boiler Piping DetailsOFF Zone valves Make-up water Boiler Manual Space heating zone circuit Zone Circulators Make-up water PB1 PB2 PB1 PB2 Zoning with Circulators Using Vision Vision I System PipingSpace heating mode Boiler Piping Details with the Vision I SystemOFF DHW Space heating mode w/ submixing Water OFF Munchkin Vision 1 system zoning with circulators Space heating mode 3 fully reset supply temperatures Space heating mode 3 different supply temperatures OFF Thermal trap Drain plug Exhaust Vent and Intake AIR Vent Pipe Location Installing Exhaust Vent and Intake AIR VentGeneral Part 7 VENTING, Combustion AIR & Condensate Removal Reference National Fuel Gas Code Ansi Z223.1/NFPA 54 Longer Vent Runs Exhaust Vent and Intake AIR Pipe InstallationExhaust Vent and Intake AIR Vent Sizing Heater Removal from a Common Vent System Vent Termination Kits Description Stock CodeCondensate Removal System Diagrams for Sidewall Venting Sidewall Venting with TEE Intake Coupling ExhaustSidwall Venting with KIT Diagrams for Vertical Venting Roof Vent with TEE Intake Coupling ExhaustPart 8 GAS Piping GAS ConnectionGAS Piping GAS TableOFF SET Adjustment Dungs GAS Valve for T50/T80/80M/140M/199MInstallation Must Comply with Field WiringLine Voltage Wiring Krom Schroder Valve for 399MPart 9 Field Wiring Part 9 Field Wiring Part 10 Field Wiring Vision Indirect Circulator P2 ProgramPart 11. START-UP Preparation Check Thermostat Circuits Check for GAS LeaksPurge AIR from Water System Check Condensate Removal Final Checks Before Starting BoilerPart 12. START-UP Procedure Adjusting the SetpointOperating Instructions Status MenuProgramming the Vision I Option Test ModeVision 1 Program Access Boiler cannot be programmed while there is a call for heat Vision 1 Program NavigationCentral Heating Curve Function Default Function Function Value DescriptionFunction Control Program Reference Chart Function Default Setting Programmed SettingBoiler Fault Munchkin Error CodeBoiler Error Part 14 Troubleshooting 925 Control Board Fault Codes Description RemedyMaintenance Procedures Outdoor Sensor 7250P-319For GAS Leaks Sure Exhaust Vent is no Longer BlockedPart 15 Maintenance T50M/T80MT50M/T80M 80M/140M/199M Boiler Replacement Parts Boiler Boiler Start UP Report BoilerBoiler Inspection and Maintenance Schedule ManualBoiler Inspection and Maintenance Schedule Maintenance Notes Maintenance Notes Maintenance Notes Heat Transfer Products, Inc LP-185 REV /20/07

Gas-Fired Hot Water Boiler specifications

The Munchkin Gas-Fired Hot Water Boiler is a highly efficient heating system that has garnered attention in residential and commercial applications for its innovative design and advanced technology. This boiler is compact yet powerful, providing exceptional heating performance while maximizing energy efficiency.

One of the standout features of the Munchkin boiler is its modulating condensing technology. This system allows the boiler to adjust its output based on demand, which optimizes energy use and reduces unnecessary fuel consumption. By modulating the flame, the Munchkin boiler can maintain a steady heating output even during variable load conditions, ensuring that users enjoy consistent hot water without waste.

The Munchkin boiler offers an impressive AFUE (Annual Fuel Utilization Efficiency) rating, typically exceeding 95%. This high efficiency translates to significant savings on energy bills and a reduced carbon footprint. By capturing and reusing flue gases that would otherwise be lost, the condensing feature enhances the overall efficiency, making it a sustainable choice for modern heating needs.

In terms of installation, the Munchkin boiler is designed for versatility. Its compact size allows for easy placement in tight spaces, whether in residential basements or utility closets. The unit is compatible with a variety of piping systems and can be integrated with multiple heating sources including radiators, baseboards, and even in-floor heating setups.

Another notable characteristic of the Munchkin boiler is its advanced control system. The boiler is equipped with a user-friendly digital display that allows for easy programming, monitoring, and adjustments. This enhanced control capability ensures that users can fine-tune their heating schedules according to their lifestyle, optimizing comfort while maintaining peak efficiency.

Reliability is a hallmark of the Munchkin brand. Built with high-quality materials, these boilers are engineered to withstand the rigors of daily operation, offering durable performance for years. Furthermore, Munchkin provides robust customer support and service options to assist homeowners and professionals alike.

In summary, the Munchkin Gas-Fired Hot Water Boiler stands out due to its modulating condensing technology, high efficiency, compact design, and advanced control system. These characteristics make it an excellent choice for those seeking a reliable, efficient, and versatile heating solution. Whether for residential or commercial use, the Munchkin boiler provides consistent, effective heating that meets the demands of today's energy-conscious consumers.