Munchkin Gas-Fired Hot Water Boiler manual Zone valves Make-up water

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GAS-FIRED BOILER

Boiler Manual

Standard Munchkin boiler

Preferred piping (zoning with valves) Domestic water heating mode

Drawing 2B

 

zone valves

 

 

 

make-up water

OFF

OFF

OFF

OFF

P2

 

 

 

 

 

 

 

closely

 

 

 

differential

spaced

 

 

 

pressure

tees

 

 

 

bypass

 

 

 

 

valve

purging

V1

 

 

 

valves

 

 

 

 

 

 

 

 

anti-scald

 

 

 

mixing valve

 

 

 

 

cold

 

 

 

 

water

 

P1

 

 

 

 

T/P

 

 

 

 

Munchkin boiler

 

Super Stor

 

 

indirect DHW tank

 

 

 

NOTES:

 

 

 

 

1.This drawing is meant to show system piping concept only.

Installer is responsible for all equipment & detailing required by local codes.

2.Adjust differential pressure bypass valve to eliminate any flow velocity noise when zone with highest pressure drop operates by itself.

3.The minimum pipe size for connecting a Super Stor water heater is 1 inch.

4.The minimum pipe size for connecting a Munchkin boiler is 1.25 inches and 2 inches for the 399M.

5.All pumps are shown with isolation flanges. The alternative is standard flanges with full port ball valves.

6.The anti-scald mixing valve is recommended if the DHW temperature is set above the factory setting of 119˚F.

7.Install a minimum of 12 diameters of straight pipe upstream of all circulators.

8.A purging valve may be used in lieu of the ball valve / hose bib combination shown.

9.A minimum of 6 pipe diameters of straight pipe shall be installed upstream and downstream of all closely spaced tees.

NOTE: For Vision piping applications, refer to the Vision Installation Piping Diagrams.

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Contents Boiler Manual Contents Contents CONT’D Definitions Part 1 Product and Safety InformationWhen Servicing Boiler Before InstallingBoiler Operation Boiler WaterReturn water temperature sensor Supply water temperature sensorTemperature and pressure gauge Stainless Steel Heat ExchangerSpark ignition Part 3 Prepare Boiler LocationVision 1 System Boiler Location should be LevelPerformance Ratings Connection Sizes FAN Speeds Dimensions80M 140M/199M Before Locating the Boiler Installations Must Comply withClearances for Service Access PrecautionsResidential Garage Installation Exhaust Vent and Intake AIR VentCorrosive contaminants and sources When Removing a Boiler from AN Existing Common Vent SystemPart 5 Boiler Piping Remove Boiler from BOXRelief Valve Diaphragm or bladder expansion tank Part 5 Boiler Piping Circulator Sizing Circulator Sizing ChartFill and Purge Heating System System Temperature Rise ChartZoning with Zone Valves Zoning with CirculatorsMultiple Boilers Boiler Piping Details Piping Symbol LegendOFF Zone valves Make-up water Boiler Manual Space heating zone circuit Zone Circulators Make-up water PB1 PB2 PB1 PB2 Vision I System Piping Zoning with Circulators Using VisionBoiler Piping Details with the Vision I System Space heating modeOFF DHW Space heating mode w/ submixing Water OFF Munchkin Vision 1 system zoning with circulators Space heating mode 3 fully reset supply temperatures Space heating mode 3 different supply temperatures OFF Thermal trap Drain plug Installing Exhaust Vent and Intake AIR Vent GeneralExhaust Vent and Intake AIR Vent Pipe Location Part 7 VENTING, Combustion AIR & Condensate Removal Reference National Fuel Gas Code Ansi Z223.1/NFPA 54 Exhaust Vent and Intake AIR Pipe Installation Exhaust Vent and Intake AIR Vent SizingLonger Vent Runs Vent Termination Kits Description Stock Code Heater Removal from a Common Vent SystemCondensate Removal System Sidewall Venting with TEE Intake Coupling Exhaust Diagrams for Sidewall VentingSidwall Venting with KIT Roof Vent with TEE Intake Coupling Exhaust Diagrams for Vertical VentingGAS Connection Part 8 GAS PipingGAS Piping GAS TableDungs GAS Valve for T50/T80/80M/140M/199M OFF SET AdjustmentField Wiring Installation Must Comply withLine Voltage Wiring Krom Schroder Valve for 399MPart 9 Field Wiring Part 9 Field Wiring Indirect Circulator P2 Program Part 10 Field Wiring VisionPart 11. START-UP Preparation Check for GAS Leaks Purge AIR from Water SystemCheck Thermostat Circuits Final Checks Before Starting Boiler Check Condensate RemovalAdjusting the Setpoint Part 12. START-UP ProcedureOperating Instructions Status MenuTest Mode Vision 1 Program AccessProgramming the Vision I Option Vision 1 Program Navigation Boiler cannot be programmed while there is a call for heatDefault Function Function Value Description FunctionCentral Heating Curve Function Function Default Setting Programmed Setting Control Program Reference ChartMunchkin Error Code Boiler ErrorBoiler Fault 925 Control Board Fault Codes Description Remedy Part 14 TroubleshootingOutdoor Sensor 7250P-319 Maintenance ProceduresSure Exhaust Vent is no Longer Blocked For GAS LeaksT50M/T80M Part 15 MaintenanceT50M/T80M 80M/140M/199M Boiler Replacement Parts Boiler Boiler Boiler Start UP ReportManual Boiler Inspection and Maintenance ScheduleBoiler Inspection and Maintenance Schedule Maintenance Notes Maintenance Notes Maintenance Notes Heat Transfer Products, Inc LP-185 REV /20/07

Gas-Fired Hot Water Boiler specifications

The Munchkin Gas-Fired Hot Water Boiler is a highly efficient heating system that has garnered attention in residential and commercial applications for its innovative design and advanced technology. This boiler is compact yet powerful, providing exceptional heating performance while maximizing energy efficiency.

One of the standout features of the Munchkin boiler is its modulating condensing technology. This system allows the boiler to adjust its output based on demand, which optimizes energy use and reduces unnecessary fuel consumption. By modulating the flame, the Munchkin boiler can maintain a steady heating output even during variable load conditions, ensuring that users enjoy consistent hot water without waste.

The Munchkin boiler offers an impressive AFUE (Annual Fuel Utilization Efficiency) rating, typically exceeding 95%. This high efficiency translates to significant savings on energy bills and a reduced carbon footprint. By capturing and reusing flue gases that would otherwise be lost, the condensing feature enhances the overall efficiency, making it a sustainable choice for modern heating needs.

In terms of installation, the Munchkin boiler is designed for versatility. Its compact size allows for easy placement in tight spaces, whether in residential basements or utility closets. The unit is compatible with a variety of piping systems and can be integrated with multiple heating sources including radiators, baseboards, and even in-floor heating setups.

Another notable characteristic of the Munchkin boiler is its advanced control system. The boiler is equipped with a user-friendly digital display that allows for easy programming, monitoring, and adjustments. This enhanced control capability ensures that users can fine-tune their heating schedules according to their lifestyle, optimizing comfort while maintaining peak efficiency.

Reliability is a hallmark of the Munchkin brand. Built with high-quality materials, these boilers are engineered to withstand the rigors of daily operation, offering durable performance for years. Furthermore, Munchkin provides robust customer support and service options to assist homeowners and professionals alike.

In summary, the Munchkin Gas-Fired Hot Water Boiler stands out due to its modulating condensing technology, high efficiency, compact design, and advanced control system. These characteristics make it an excellent choice for those seeking a reliable, efficient, and versatile heating solution. Whether for residential or commercial use, the Munchkin boiler provides consistent, effective heating that meets the demands of today's energy-conscious consumers.
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