Munchkin
Gas-Fired Hot Water Boiler
manual
Heat Transfer Products, Inc LP-185 REV /20/07
Troubleshooting
Install
Error codes
Circulator Sizing Chart
Piping Symbol Legend
Field Wiring
Dimension
Maintenance
Vision 1 Program Access
Part 12. START-UP Procedure
Page 76
© 2007 Heat Transfer Products, Inc.
LP-185
REV. 2/20/07
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Page 76
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Page 75
Page 76
Contents
Boiler Manual
Contents
Contents CONT’D
Part 1 Product and Safety Information
Definitions
Before Installing
When Servicing Boiler
Boiler Operation
Boiler Water
Supply water temperature sensor
Return water temperature sensor
Temperature and pressure gauge
Stainless Steel Heat Exchanger
Part 3 Prepare Boiler Location
Spark ignition
Vision 1 System
Boiler Location should be Level
Dimensions
Performance Ratings Connection Sizes FAN Speeds
80M 140M/199M
Installations Must Comply with
Before Locating the Boiler
Precautions
Clearances for Service Access
Residential Garage Installation
Exhaust Vent and Intake AIR Vent
When Removing a Boiler from AN Existing Common Vent System
Corrosive contaminants and sources
Remove Boiler from BOX
Part 5 Boiler Piping
Relief Valve
Diaphragm or bladder expansion tank
Part 5 Boiler Piping
Circulator Sizing Chart
Circulator Sizing
System Temperature Rise Chart
Fill and Purge Heating System
Zoning with Circulators
Zoning with Zone Valves
Multiple Boilers
Piping Symbol Legend
Boiler Piping Details
OFF
Zone valves Make-up water
Boiler Manual
Space heating zone circuit Zone Circulators Make-up water
PB1 PB2
PB1 PB2
Zoning with Circulators Using Vision
Vision I System Piping
Space heating mode
Boiler Piping Details with the Vision I System
OFF DHW
Space heating mode w/ submixing
Water
OFF
Munchkin Vision 1 system zoning with circulators
Space heating mode 3 fully reset supply temperatures
Space heating mode 3 different supply temperatures
OFF
Thermal trap Drain plug
General
Installing Exhaust Vent and Intake AIR Vent
Exhaust Vent and Intake AIR Vent Pipe Location
Part 7 VENTING, Combustion AIR & Condensate Removal
Reference National Fuel Gas Code Ansi Z223.1/NFPA 54
Exhaust Vent and Intake AIR Vent Sizing
Exhaust Vent and Intake AIR Pipe Installation
Longer Vent Runs
Heater Removal from a Common Vent System
Vent Termination Kits Description Stock Code
Condensate Removal System
Diagrams for Sidewall Venting
Sidewall Venting with TEE Intake Coupling Exhaust
Sidwall Venting with KIT
Diagrams for Vertical Venting
Roof Vent with TEE Intake Coupling Exhaust
Part 8 GAS Piping
GAS Connection
GAS Piping
GAS Table
OFF SET Adjustment
Dungs GAS Valve for T50/T80/80M/140M/199M
Installation Must Comply with
Field Wiring
Line Voltage Wiring
Krom Schroder Valve for 399M
Part 9 Field Wiring
Part 9 Field Wiring
Part 10 Field Wiring Vision
Indirect Circulator P2 Program
Part 11. START-UP Preparation
Purge AIR from Water System
Check for GAS Leaks
Check Thermostat Circuits
Check Condensate Removal
Final Checks Before Starting Boiler
Part 12. START-UP Procedure
Adjusting the Setpoint
Operating Instructions
Status Menu
Vision 1 Program Access
Test Mode
Programming the Vision I Option
Boiler cannot be programmed while there is a call for heat
Vision 1 Program Navigation
Function
Default Function Function Value Description
Central Heating Curve Function
Control Program Reference Chart
Function Default Setting Programmed Setting
Boiler Error
Munchkin Error Code
Boiler Fault
Part 14 Troubleshooting
925 Control Board Fault Codes Description Remedy
Maintenance Procedures
Outdoor Sensor 7250P-319
For GAS Leaks
Sure Exhaust Vent is no Longer Blocked
Part 15 Maintenance
T50M/T80M
T50M/T80M
80M/140M/199M
Boiler
Replacement Parts
Boiler
Boiler Start UP Report
Boiler
Boiler Inspection and Maintenance Schedule
Manual
Boiler Inspection and Maintenance Schedule
Maintenance Notes
Maintenance Notes
Maintenance Notes
Heat Transfer Products, Inc LP-185 REV /20/07
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