Munchkin Gas-Fired Hot Water Boiler manual Circulator Sizing Chart

Page 16

GAS-FIRED BOILER

Boiler Manual

PART 5: BOILER PIPING (CONTINUED)

10.The Safety Relief Valve is installed at the factory. Pipe the discharge of the safety relief valve to prevent injury in the event of pressure relief. Pipe the discharge 6” above the drain to a drain. Provide piping that is the same size as the safety relief valve outlet. Never block the outlet of safety relief valve.

H. CIRCULATOR SIZING

The Munchkin Boiler Heat Exchanger does have pressure drop which must be considered in your system design. Refer to the graph in Fig. 5- 1 below for pressure drop through the Munchkin Boiler Heat Exchanger for recom- mended pump selection at a 20∆t design.

Figure 5-1

 

32

 

 

 

 

 

 

 

 

 

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28

 

 

 

 

 

 

 

 

 

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of

 

 

 

 

 

 

 

 

18

 

 

 

 

 

 

 

 

in Feet

 

 

 

 

 

 

 

 

16

 

 

 

 

 

 

 

 

14

 

 

 

 

 

 

 

 

Friction

12

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

 

8

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

5

10

15

20

25

30

35

37.5

40

 

 

 

 

Flow in Gallons per Minute

 

 

 

 

MUNCHKIN 399M

*NOTE: The recommended circulators are based on 1 gpm per 10,000 btu/hr with 20°∆t.

Figure 5-2

CIRCULATOR SIZING CHART

for Central Heating Circulator (P1)* and SuperStor Ultra Circulator (P2)*

 

 

Taco

 

P1

 

P2

T50/T80/80M

007

 

009

140M

0010

 

0011

199M

0011

 

0013

399M

1400-50

 

1400-50

Grundfos

P1

P2

UPS15-58F SPD-2

UPS15-58F SPD-3

26-64F

26-96F

26-96F

26-96F

UPS 32-160

UPS 32-160

Bell & Gossett

P1

P2

NRF-22

NRF-22

NRF-33

NRF-36

NRF-36

NRF-36

PL-55

PL-55

Note: SuperStor Ultra Indirect pump assumes the following: (6) 90 degree elbows and (1) tee on the run of 20' and 1" of copper tube size, but does not include any flow checks or zone valves.

*See drawings on the following pages

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Contents Boiler Manual Contents Contents CONT’D Part 1 Product and Safety Information DefinitionsBefore Installing When Servicing BoilerBoiler Operation Boiler WaterSupply water temperature sensor Return water temperature sensorTemperature and pressure gauge Stainless Steel Heat ExchangerPart 3 Prepare Boiler Location Spark ignitionVision 1 System Boiler Location should be LevelDimensions Performance Ratings Connection Sizes FAN Speeds80M 140M/199M Installations Must Comply with Before Locating the BoilerPrecautions Clearances for Service AccessResidential Garage Installation Exhaust Vent and Intake AIR VentWhen Removing a Boiler from AN Existing Common Vent System Corrosive contaminants and sourcesRemove Boiler from BOX Part 5 Boiler PipingRelief Valve Diaphragm or bladder expansion tank Part 5 Boiler Piping Circulator Sizing Chart Circulator SizingSystem Temperature Rise Chart Fill and Purge Heating SystemZoning with Circulators Zoning with Zone ValvesMultiple Boilers Piping Symbol Legend Boiler Piping DetailsOFF Zone valves Make-up water Boiler Manual Space heating zone circuit Zone Circulators Make-up water PB1 PB2 PB1 PB2 Zoning with Circulators Using Vision Vision I System PipingSpace heating mode Boiler Piping Details with the Vision I SystemOFF DHW Space heating mode w/ submixing Water OFF Munchkin Vision 1 system zoning with circulators Space heating mode 3 fully reset supply temperatures Space heating mode 3 different supply temperatures OFF Thermal trap Drain plug General Installing Exhaust Vent and Intake AIR VentExhaust Vent and Intake AIR Vent Pipe Location Part 7 VENTING, Combustion AIR & Condensate Removal Reference National Fuel Gas Code Ansi Z223.1/NFPA 54 Exhaust Vent and Intake AIR Vent Sizing Exhaust Vent and Intake AIR Pipe InstallationLonger Vent Runs Heater Removal from a Common Vent System Vent Termination Kits Description Stock CodeCondensate Removal System Diagrams for Sidewall Venting Sidewall Venting with TEE Intake Coupling ExhaustSidwall Venting with KIT Diagrams for Vertical Venting Roof Vent with TEE Intake Coupling ExhaustPart 8 GAS Piping GAS ConnectionGAS Piping GAS TableOFF SET Adjustment Dungs GAS Valve for T50/T80/80M/140M/199MInstallation Must Comply with Field WiringLine Voltage Wiring Krom Schroder Valve for 399MPart 9 Field Wiring Part 9 Field Wiring Part 10 Field Wiring Vision Indirect Circulator P2 ProgramPart 11. START-UP Preparation Purge AIR from Water System Check for GAS LeaksCheck Thermostat Circuits Check Condensate Removal Final Checks Before Starting BoilerPart 12. START-UP Procedure Adjusting the SetpointOperating Instructions Status MenuVision 1 Program Access Test ModeProgramming the Vision I Option Boiler cannot be programmed while there is a call for heat Vision 1 Program NavigationFunction Default Function Function Value DescriptionCentral Heating Curve Function Control Program Reference Chart Function Default Setting Programmed SettingBoiler Error Munchkin Error CodeBoiler Fault Part 14 Troubleshooting 925 Control Board Fault Codes Description RemedyMaintenance Procedures Outdoor Sensor 7250P-319For GAS Leaks Sure Exhaust Vent is no Longer BlockedPart 15 Maintenance T50M/T80MT50M/T80M 80M/140M/199M Boiler Replacement Parts Boiler Boiler Start UP Report BoilerBoiler Inspection and Maintenance Schedule ManualBoiler Inspection and Maintenance Schedule Maintenance Notes Maintenance Notes Maintenance Notes Heat Transfer Products, Inc LP-185 REV /20/07

Gas-Fired Hot Water Boiler specifications

The Munchkin Gas-Fired Hot Water Boiler is a highly efficient heating system that has garnered attention in residential and commercial applications for its innovative design and advanced technology. This boiler is compact yet powerful, providing exceptional heating performance while maximizing energy efficiency.

One of the standout features of the Munchkin boiler is its modulating condensing technology. This system allows the boiler to adjust its output based on demand, which optimizes energy use and reduces unnecessary fuel consumption. By modulating the flame, the Munchkin boiler can maintain a steady heating output even during variable load conditions, ensuring that users enjoy consistent hot water without waste.

The Munchkin boiler offers an impressive AFUE (Annual Fuel Utilization Efficiency) rating, typically exceeding 95%. This high efficiency translates to significant savings on energy bills and a reduced carbon footprint. By capturing and reusing flue gases that would otherwise be lost, the condensing feature enhances the overall efficiency, making it a sustainable choice for modern heating needs.

In terms of installation, the Munchkin boiler is designed for versatility. Its compact size allows for easy placement in tight spaces, whether in residential basements or utility closets. The unit is compatible with a variety of piping systems and can be integrated with multiple heating sources including radiators, baseboards, and even in-floor heating setups.

Another notable characteristic of the Munchkin boiler is its advanced control system. The boiler is equipped with a user-friendly digital display that allows for easy programming, monitoring, and adjustments. This enhanced control capability ensures that users can fine-tune their heating schedules according to their lifestyle, optimizing comfort while maintaining peak efficiency.

Reliability is a hallmark of the Munchkin brand. Built with high-quality materials, these boilers are engineered to withstand the rigors of daily operation, offering durable performance for years. Furthermore, Munchkin provides robust customer support and service options to assist homeowners and professionals alike.

In summary, the Munchkin Gas-Fired Hot Water Boiler stands out due to its modulating condensing technology, high efficiency, compact design, and advanced control system. These characteristics make it an excellent choice for those seeking a reliable, efficient, and versatile heating solution. Whether for residential or commercial use, the Munchkin boiler provides consistent, effective heating that meets the demands of today's energy-conscious consumers.