Munchkin Gas-Fired Hot Water Boiler manual 80M/140M/199M

Page 66

GAS-FIRED BOILER

Boiler Manual

PART 15: MAINTENANCE (CONTINUED)

2

3

 

7

12

13

14

 

 

 

 

1

5

6

8

 

 

 

 

 

 

4

1

 

9

 

 

 

 

 

 

 

10

11

15

 

 

16

17

18

35

19

 

34

 

 

 

 

 

 

 

 

20

 

 

 

 

 

 

 

 

 

 

 

33

 

 

 

 

 

 

 

 

 

 

32

30

 

 

 

 

 

 

 

 

 

 

31

29

 

 

 

 

 

 

 

 

 

 

 

28

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

21

 

 

 

 

 

27

25

24

23

 

 

80M/140M/199M

 

 

 

 

 

 

 

 

 

26

 

 

19

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

22

 

 

 

REPLACEMENT PARTS

 

 

 

 

 

Item #

Description

Part #

 

Item #

 

 

Description

 

Part #

1

Thermistor

7250P-667

 

18

Air/Gas Channel

 

 

 

7250P-685

(80M)

2

Thermodisc Flue ECO 210 F

7250P-089

 

 

 

 

 

 

7250P-687

(140M/199M)

3

Steel Push Retainer (Thermodisc Flue ECO)

7250P-151

 

19

Gasket (Flame Rec./Spark Electrode)

 

7250P-005

 

4

PVC Black Tubing 1/8 ID (Thermodisc Flue ECO)

7250P-311

 

20

Spark Electrode (w/Gasket)

 

7500P-040

 

5

Water Pressure Switch

7250P-096

 

21

Screws M4 x 8MM (Probe/Electrode)

 

7250P-069

 

6

Eco/High Limit Sensor

7250P-019

 

22

Flame Rectification Probe (w/Gasket)

 

7500P-039

 

7

Dungs Gas Valve

7250P-450 (80M)

 

23

Screws Torx M5 x 22M (Air/Gas Channel to Burner Door) 7250P-206

 

 

 

7250P-451 (140M)

24

Gasket (Air/Gas Channel to Burner)

 

7500P-074

 

 

 

7250P-452 (199M)

25

NIT Burner

 

 

 

7500P-016

(80M)

8

Screws M4 x 12MM (Gas Valve)

7500P-099

 

 

 

 

 

 

7250P-102

(140M)

9

Swirl Plate

7500P-092 (80M)

 

 

 

 

 

 

7250P-117

(199M)

 

 

7500P-093 (140M/199M)

26

Nut M6 (Burner Door)

 

 

7500P-067

 

10

Gas Valve Adapter Plate (w/Screws)

7250P-644

 

27

Burner Door

 

 

 

7250P-684

 

11

Screws M5 x 12MM (Gas Valve Adapter Plate)

7250P-484

 

28

Burner Door Ceramic Refractory

 

7250P-702

 

12

Relief Valve

7250P-080

 

29

Screw M4 x 8MM (Ceramic Target Wall)

 

7250P-704

 

13

Brass Nipple 3/4 NPT x 3"

SN1018

 

30

Washer M4 (Ceramic Target Wall)

 

7500P-109

 

14

Brass 90 Elbow - 3/4 NPT

7250P-313

 

31

Ceramic Target Wall

 

 

7250P-160

 

15

Combustion Blower (w/Gasket)

7250P-084 (80M)

 

32

Screws M4 x 30MM Allen Head (Gas Piping Assy)

N/A

 

 

 

7250P-086 (140M)

33

Screws M4 x 12MM Allen Head (Gas Piping Assy)

N/A

 

 

 

7250P-087 (199M)

34

Gas Piping Assembly (w/Shut-off Valve, Screws)

7250P-705

 

16

Screws M5 x 14MM (Combustion Blower)

7250P-478

 

35

Welded Module

 

 

 

7250P-298 (80M)

17

Gasket (Air/Gas Channel to Combustion Blower)

7500P-075

 

 

 

 

 

 

7250P-299

(140M)

 

 

 

 

 

 

 

 

 

7250P-300

(199M)

Fig. 15-1

65

Image 66
Contents Boiler Manual Contents Contents CONT’D Part 1 Product and Safety Information DefinitionsBoiler Operation Before InstallingWhen Servicing Boiler Boiler WaterTemperature and pressure gauge Supply water temperature sensorReturn water temperature sensor Stainless Steel Heat ExchangerVision 1 System Part 3 Prepare Boiler LocationSpark ignition Boiler Location should be LevelDimensions Performance Ratings Connection Sizes FAN Speeds80M 140M/199M Installations Must Comply with Before Locating the BoilerResidential Garage Installation PrecautionsClearances for Service Access Exhaust Vent and Intake AIR VentWhen Removing a Boiler from AN Existing Common Vent System Corrosive contaminants and sourcesPart 5 Boiler Piping Remove Boiler from BOXRelief Valve Diaphragm or bladder expansion tank Part 5 Boiler Piping Circulator Sizing Chart Circulator SizingSystem Temperature Rise Chart Fill and Purge Heating SystemZoning with Zone Valves Zoning with CirculatorsMultiple Boilers Piping Symbol Legend Boiler Piping DetailsOFF Zone valves Make-up water Boiler Manual Space heating zone circuit Zone Circulators Make-up water PB1 PB2 PB1 PB2 Zoning with Circulators Using Vision Vision I System PipingSpace heating mode Boiler Piping Details with the Vision I SystemOFF DHW Space heating mode w/ submixing Water OFF Munchkin Vision 1 system zoning with circulators Space heating mode 3 fully reset supply temperatures Space heating mode 3 different supply temperatures OFF Thermal trap Drain plug Installing Exhaust Vent and Intake AIR Vent GeneralExhaust Vent and Intake AIR Vent Pipe Location Part 7 VENTING, Combustion AIR & Condensate Removal Reference National Fuel Gas Code Ansi Z223.1/NFPA 54 Exhaust Vent and Intake AIR Pipe Installation Exhaust Vent and Intake AIR Vent SizingLonger Vent Runs Heater Removal from a Common Vent System Vent Termination Kits Description Stock CodeCondensate Removal System Diagrams for Sidewall Venting Sidewall Venting with TEE Intake Coupling ExhaustSidwall Venting with KIT Diagrams for Vertical Venting Roof Vent with TEE Intake Coupling ExhaustGAS Piping Part 8 GAS PipingGAS Connection GAS TableOFF SET Adjustment Dungs GAS Valve for T50/T80/80M/140M/199MLine Voltage Wiring Installation Must Comply withField Wiring Krom Schroder Valve for 399MPart 9 Field Wiring Part 9 Field Wiring Part 10 Field Wiring Vision Indirect Circulator P2 ProgramPart 11. START-UP Preparation Check for GAS Leaks Purge AIR from Water SystemCheck Thermostat Circuits Check Condensate Removal Final Checks Before Starting BoilerOperating Instructions Part 12. START-UP ProcedureAdjusting the Setpoint Status MenuTest Mode Vision 1 Program AccessProgramming the Vision I Option Boiler cannot be programmed while there is a call for heat Vision 1 Program NavigationDefault Function Function Value Description FunctionCentral Heating Curve Function Control Program Reference Chart Function Default Setting Programmed SettingMunchkin Error Code Boiler ErrorBoiler Fault Part 14 Troubleshooting 925 Control Board Fault Codes Description RemedyMaintenance Procedures Outdoor Sensor 7250P-319For GAS Leaks Sure Exhaust Vent is no Longer BlockedPart 15 Maintenance T50M/T80MT50M/T80M 80M/140M/199M Boiler Replacement Parts Boiler Boiler Start UP Report BoilerBoiler Inspection and Maintenance Schedule ManualBoiler Inspection and Maintenance Schedule Maintenance Notes Maintenance Notes Maintenance Notes Heat Transfer Products, Inc LP-185 REV /20/07

Gas-Fired Hot Water Boiler specifications

The Munchkin Gas-Fired Hot Water Boiler is a highly efficient heating system that has garnered attention in residential and commercial applications for its innovative design and advanced technology. This boiler is compact yet powerful, providing exceptional heating performance while maximizing energy efficiency.

One of the standout features of the Munchkin boiler is its modulating condensing technology. This system allows the boiler to adjust its output based on demand, which optimizes energy use and reduces unnecessary fuel consumption. By modulating the flame, the Munchkin boiler can maintain a steady heating output even during variable load conditions, ensuring that users enjoy consistent hot water without waste.

The Munchkin boiler offers an impressive AFUE (Annual Fuel Utilization Efficiency) rating, typically exceeding 95%. This high efficiency translates to significant savings on energy bills and a reduced carbon footprint. By capturing and reusing flue gases that would otherwise be lost, the condensing feature enhances the overall efficiency, making it a sustainable choice for modern heating needs.

In terms of installation, the Munchkin boiler is designed for versatility. Its compact size allows for easy placement in tight spaces, whether in residential basements or utility closets. The unit is compatible with a variety of piping systems and can be integrated with multiple heating sources including radiators, baseboards, and even in-floor heating setups.

Another notable characteristic of the Munchkin boiler is its advanced control system. The boiler is equipped with a user-friendly digital display that allows for easy programming, monitoring, and adjustments. This enhanced control capability ensures that users can fine-tune their heating schedules according to their lifestyle, optimizing comfort while maintaining peak efficiency.

Reliability is a hallmark of the Munchkin brand. Built with high-quality materials, these boilers are engineered to withstand the rigors of daily operation, offering durable performance for years. Furthermore, Munchkin provides robust customer support and service options to assist homeowners and professionals alike.

In summary, the Munchkin Gas-Fired Hot Water Boiler stands out due to its modulating condensing technology, high efficiency, compact design, and advanced control system. These characteristics make it an excellent choice for those seeking a reliable, efficient, and versatile heating solution. Whether for residential or commercial use, the Munchkin boiler provides consistent, effective heating that meets the demands of today's energy-conscious consumers.