Munchkin Gas-Fired Hot Water Boiler manual Test Mode, Programming the Vision I Option

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GAS-FIRED BOILER

Boiler Manual

PART 12. START-UP PROCEDURE (CONTINUED)

Function Value

d5 — Actual Temperature from the outdoor sensor. (Vision option.)

d6 — Actual Fan speed multiplied by 10 (Example: If fan speed displayed is 410 RPM x 10 = 4100 actual fan speed)

d7 — Actual Ionization current read from

Flame Rectification probe

d8 — Actual Status of the Central Heating Circulator Off = 0, On = 1. (Vision option.)

d9 — Actual Status of the Indirect Fired Circulator Off = 0, On = 1. (Vision option.)

d10 — Actual Status bus communication co = connected, no = not connected

d11 — Central Heating Set Point

d12 — Power On Hours in units

d13 — Total Central Heat Hours

d14 — Total Indirect/dhw Hours

d15 — Passed Ignition Attempts

D. TEST MODE

This function is intended to simplify the gas valve adjustment if needed. Listed below are the rec- ommended limits on each Munchkin Boiler and

the Combustion Settings. Automatic modulation does not take place when the controller is in Test mode, only temperature limitation based on the Munchkin Boiler Central Heating set point. The user will be allowed to increase or decrease the fan speed by pressing in either the {S1/-}or {S2/+} keys.

To activate the Test mode simply press the {S2/+} and {S3/Program} key together for 1 second. Once activated, you will see in the display {Ser} and the actual fan speed. The measurement of the com- bustion levels should always be taken at the high- est and lowest fan speed. After 10 minutes, the Test mode stops automatically. To exit Test Mode press {S1/-}and {S2/+} key together for 1 second.

Fig. 12-1

COMBUSTION SETTINGS

HIGH FIRING RATES and LOW FIRING RATES ON ALL MODELS

 

Natural Gas

Propane LP

 

 

 

 

 

 

low

high

low

high

 

 

 

 

 

Carbon

 

 

 

 

Monoxide

0–20 ppm

70 ppm–135 ppm

0–20 ppm

80 ppm–150 ppm

(CO %)

 

 

 

 

 

 

 

 

 

Carbon

 

 

 

 

Dioxide

8½% – 9½%

8½% – 9½%

9½% – 10½%

9½% – 10½%

(CO2 %)

 

 

 

 

PART 13: START-UP PROCEDURES WITH THE VISION 1

The Vision I option allows the user to have one temperature for central heating and another temperature for the Super Stor Ultra Indirect Fired Water Heater. This allows the user to increase the temperature supplied to the Super Stor Ultra indirect water heater to get a fast recovery by prioritizing the flow at a higher tem- perature than may be needed for the Central Heating Circuits (this will require two separate circulators). Once the Super Stor Ultra Indirect is satisfied, the Vision I system will switch back to the Central Heating Circuit to continue to heat the living space at a temperature based on out- side temperature. This gives you a higher com- fort level and further increases the efficiency of the Munchkin Boiler.

A. PROGRAMMING THE VISION I OPTION

The Vision I allows the installer to set system limits and the heat curve for the Munchkin Boiler. These system limits should not be changed by the user. It is important to document your settings within this manual after you pro- gram the sytem parameters so this will be recorded for future reference.

B. VISION 1 PROGRAM ACCESS

To start, press down and hold the {S/3} and {S/4} simultaneously for three seconds. You will notice that the display will change to 000. Then, with your {S1/-}key on the display press down until you see 925. This is the pass code. To confirm that

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Contents Boiler Manual Contents Contents CONT’D Part 1 Product and Safety Information DefinitionsBefore Installing When Servicing BoilerBoiler Operation Boiler WaterSupply water temperature sensor Return water temperature sensorTemperature and pressure gauge Stainless Steel Heat ExchangerPart 3 Prepare Boiler Location Spark ignitionVision 1 System Boiler Location should be LevelDimensions Performance Ratings Connection Sizes FAN Speeds80M 140M/199M Installations Must Comply with Before Locating the BoilerPrecautions Clearances for Service AccessResidential Garage Installation Exhaust Vent and Intake AIR VentWhen Removing a Boiler from AN Existing Common Vent System Corrosive contaminants and sourcesRelief Valve Part 5 Boiler PipingRemove Boiler from BOX Diaphragm or bladder expansion tank Part 5 Boiler Piping Circulator Sizing Chart Circulator SizingSystem Temperature Rise Chart Fill and Purge Heating SystemMultiple Boilers Zoning with Zone ValvesZoning with Circulators Piping Symbol Legend Boiler Piping DetailsOFF Zone valves Make-up water Boiler Manual Space heating zone circuit Zone Circulators Make-up water PB1 PB2 PB1 PB2 Zoning with Circulators Using Vision Vision I System PipingSpace heating mode Boiler Piping Details with the Vision I SystemOFF DHW Space heating mode w/ submixing Water OFF Munchkin Vision 1 system zoning with circulators Space heating mode 3 fully reset supply temperatures Space heating mode 3 different supply temperatures OFF Thermal trap Drain plug Exhaust Vent and Intake AIR Vent Pipe Location Installing Exhaust Vent and Intake AIR VentGeneral Part 7 VENTING, Combustion AIR & Condensate Removal Reference National Fuel Gas Code Ansi Z223.1/NFPA 54 Longer Vent Runs Exhaust Vent and Intake AIR Pipe InstallationExhaust Vent and Intake AIR Vent Sizing Heater Removal from a Common Vent System Vent Termination Kits Description Stock CodeCondensate Removal System Diagrams for Sidewall Venting Sidewall Venting with TEE Intake Coupling ExhaustSidwall Venting with KIT Diagrams for Vertical Venting Roof Vent with TEE Intake Coupling ExhaustPart 8 GAS Piping GAS ConnectionGAS Piping GAS TableOFF SET Adjustment Dungs GAS Valve for T50/T80/80M/140M/199MInstallation Must Comply with Field WiringLine Voltage Wiring Krom Schroder Valve for 399MPart 9 Field Wiring Part 9 Field Wiring Part 10 Field Wiring Vision Indirect Circulator P2 ProgramPart 11. START-UP Preparation Check Thermostat Circuits Check for GAS LeaksPurge AIR from Water System Check Condensate Removal Final Checks Before Starting BoilerPart 12. START-UP Procedure Adjusting the SetpointOperating Instructions Status MenuProgramming the Vision I Option Test ModeVision 1 Program Access Boiler cannot be programmed while there is a call for heat Vision 1 Program NavigationCentral Heating Curve Function Default Function Function Value DescriptionFunction Control Program Reference Chart Function Default Setting Programmed SettingBoiler Fault Munchkin Error CodeBoiler Error Part 14 Troubleshooting 925 Control Board Fault Codes Description RemedyMaintenance Procedures Outdoor Sensor 7250P-319For GAS Leaks Sure Exhaust Vent is no Longer BlockedPart 15 Maintenance T50M/T80MT50M/T80M 80M/140M/199M Boiler Replacement Parts Boiler Boiler Start UP Report BoilerBoiler Inspection and Maintenance Schedule ManualBoiler Inspection and Maintenance Schedule Maintenance Notes Maintenance Notes Maintenance Notes Heat Transfer Products, Inc LP-185 REV /20/07

Gas-Fired Hot Water Boiler specifications

The Munchkin Gas-Fired Hot Water Boiler is a highly efficient heating system that has garnered attention in residential and commercial applications for its innovative design and advanced technology. This boiler is compact yet powerful, providing exceptional heating performance while maximizing energy efficiency.

One of the standout features of the Munchkin boiler is its modulating condensing technology. This system allows the boiler to adjust its output based on demand, which optimizes energy use and reduces unnecessary fuel consumption. By modulating the flame, the Munchkin boiler can maintain a steady heating output even during variable load conditions, ensuring that users enjoy consistent hot water without waste.

The Munchkin boiler offers an impressive AFUE (Annual Fuel Utilization Efficiency) rating, typically exceeding 95%. This high efficiency translates to significant savings on energy bills and a reduced carbon footprint. By capturing and reusing flue gases that would otherwise be lost, the condensing feature enhances the overall efficiency, making it a sustainable choice for modern heating needs.

In terms of installation, the Munchkin boiler is designed for versatility. Its compact size allows for easy placement in tight spaces, whether in residential basements or utility closets. The unit is compatible with a variety of piping systems and can be integrated with multiple heating sources including radiators, baseboards, and even in-floor heating setups.

Another notable characteristic of the Munchkin boiler is its advanced control system. The boiler is equipped with a user-friendly digital display that allows for easy programming, monitoring, and adjustments. This enhanced control capability ensures that users can fine-tune their heating schedules according to their lifestyle, optimizing comfort while maintaining peak efficiency.

Reliability is a hallmark of the Munchkin brand. Built with high-quality materials, these boilers are engineered to withstand the rigors of daily operation, offering durable performance for years. Furthermore, Munchkin provides robust customer support and service options to assist homeowners and professionals alike.

In summary, the Munchkin Gas-Fired Hot Water Boiler stands out due to its modulating condensing technology, high efficiency, compact design, and advanced control system. These characteristics make it an excellent choice for those seeking a reliable, efficient, and versatile heating solution. Whether for residential or commercial use, the Munchkin boiler provides consistent, effective heating that meets the demands of today's energy-conscious consumers.