Munchkin Gas-Fired Hot Water Boiler manual Off

Page 31

GAS-FIRED BOILER

Boiler Manual

Munchkin VISION 1 system (zoning with circulators) Domestic water heating mode

Drawing 4B

 

 

 

OFF

OFF

OFF

 

 

 

 

 

zone

 

 

 

 

 

circulators

 

 

high limit safety

 

 

 

make-up water

 

 

 

 

 

purge

closely spaced tees

 

 

 

 

 

 

 

 

purge

 

 

 

 

anti-scald mixing valve

 

 

 

 

 

cold

 

 

 

 

 

water

 

 

 

 

 

 

 

OFF

 

 

 

 

DHW

P1

 

 

 

 

temperature

 

outdoor

 

 

sensor

 

 

 

 

 

 

 

temperature

 

 

 

 

 

sensor

 

 

P2

T/P

 

 

 

 

 

 

 

 

 

 

purge

 

 

 

Super Stor

thermal trap

 

 

 

(w/ drain plug)

Munchkin boiler

 

indirect DHW tank

 

 

 

 

 

 

NOTES:

 

 

 

 

 

1.This drawing is meant to show system piping concept only.

Installer is responsible for all equipment & detailing required by local codes.

2.All closely spaced tees shall be within 4 pipe diameter center to center spacing.

3.A minimum of 6 pipe diameters of straight pipe shall be installed upstream and downstream of all closely spaced tees.

4.The minimum pipe size for connecting a Super Stor water heater is 1 inch.

5.The minimum pipe size for connecting a Munchkin boiler shall be 1.25 inches and 2 inches for the 399M.

6.All pumps are shown with isolation flanges and integral flow check valves.

The alternative is standard flanges with full port ball valves and a separate flow check valve.

7.The anti-scald mixing valve is recommended if the DHW temperature is set above the factory setting of 119˚F.

8.Install a minimum of 12 diameters of straight pipe upstream of all circulators.

9.A purging valve may be used in lieu of the ball valve / hose bib combination shown.

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Contents Boiler Manual Contents Contents CONT’D Definitions Part 1 Product and Safety InformationBoiler Water Before InstallingWhen Servicing Boiler Boiler OperationStainless Steel Heat Exchanger Supply water temperature sensorReturn water temperature sensor Temperature and pressure gaugeBoiler Location should be Level Part 3 Prepare Boiler LocationSpark ignition Vision 1 SystemPerformance Ratings Connection Sizes FAN Speeds Dimensions80M 140M/199M Before Locating the Boiler Installations Must Comply withExhaust Vent and Intake AIR Vent PrecautionsClearances for Service Access Residential Garage InstallationCorrosive contaminants and sources When Removing a Boiler from AN Existing Common Vent SystemRemove Boiler from BOX Part 5 Boiler PipingRelief Valve Diaphragm or bladder expansion tank Part 5 Boiler Piping Circulator Sizing Circulator Sizing ChartFill and Purge Heating System System Temperature Rise ChartZoning with Circulators Zoning with Zone ValvesMultiple Boilers Boiler Piping Details Piping Symbol LegendOFF Zone valves Make-up water Boiler Manual Space heating zone circuit Zone Circulators Make-up water PB1 PB2 PB1 PB2 Vision I System Piping Zoning with Circulators Using VisionBoiler Piping Details with the Vision I System Space heating mode OFF DHW Space heating mode w/ submixing Water OFF Munchkin Vision 1 system zoning with circulators Space heating mode 3 fully reset supply temperatures Space heating mode 3 different supply temperatures OFF Thermal trap Drain plug General Installing Exhaust Vent and Intake AIR VentExhaust Vent and Intake AIR Vent Pipe Location Part 7 VENTING, Combustion AIR & Condensate Removal Reference National Fuel Gas Code Ansi Z223.1/NFPA 54 Exhaust Vent and Intake AIR Vent Sizing Exhaust Vent and Intake AIR Pipe InstallationLonger Vent Runs Vent Termination Kits Description Stock Code Heater Removal from a Common Vent SystemCondensate Removal System Sidewall Venting with TEE Intake Coupling Exhaust Diagrams for Sidewall VentingSidwall Venting with KIT Roof Vent with TEE Intake Coupling Exhaust Diagrams for Vertical VentingGAS Table Part 8 GAS PipingGAS Connection GAS PipingDungs GAS Valve for T50/T80/80M/140M/199M OFF SET AdjustmentKrom Schroder Valve for 399M Installation Must Comply withField Wiring Line Voltage WiringPart 9 Field Wiring Part 9 Field Wiring Indirect Circulator P2 Program Part 10 Field Wiring VisionPart 11. START-UP Preparation Purge AIR from Water System Check for GAS LeaksCheck Thermostat Circuits Final Checks Before Starting Boiler Check Condensate RemovalStatus Menu Part 12. START-UP ProcedureAdjusting the Setpoint Operating InstructionsVision 1 Program Access Test ModeProgramming the Vision I Option Vision 1 Program Navigation Boiler cannot be programmed while there is a call for heatFunction Default Function Function Value DescriptionCentral Heating Curve Function Function Default Setting Programmed Setting Control Program Reference ChartBoiler Error Munchkin Error CodeBoiler Fault 925 Control Board Fault Codes Description Remedy Part 14 TroubleshootingOutdoor Sensor 7250P-319 Maintenance ProceduresSure Exhaust Vent is no Longer Blocked For GAS LeaksT50M/T80M Part 15 MaintenanceT50M/T80M 80M/140M/199M Boiler Replacement Parts Boiler Boiler Boiler Start UP ReportManual Boiler Inspection and Maintenance ScheduleBoiler Inspection and Maintenance Schedule Maintenance Notes Maintenance Notes Maintenance Notes Heat Transfer Products, Inc LP-185 REV /20/07