Munchkin Gas-Fired Hot Water Boiler manual Part 7 VENTING, Combustion AIR & Condensate Removal

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GAS-FIRED BOILER

Boiler Manual

PART 7: VENTING, COMBUSTION AIR & CONDENSATE REMOVAL (CONTINUED)

f.Provide 4 feet horizontal clearance from electrical meters, gas meters, gas regulators and relief equipment. In no case shall the exit terminal be above or below the aforementioned equipment unless the 4 foot horizontal distance is maintained.

g.Do not locate the exhaust over public walkways where condensate could drip and/or freeze and create a nuisance or hazard.

h.When adjacent to a public walkway, locate exit terminal at least 7 feet above grade.

i.Do not locate the exhaust directly under roof overhangs to prevent icicles from forming.

j.Provide 4 feet clearance from the inside corner of vertical walls, chimneys, etc., as well as horizontal corners created by roof overhangs.

2.Determine air intake vent location.

a.Provide 1 foot clearance from the bottom of the intake air vent and the level of maximum snow accumulation. Snow removal may be necessary to maintain clearances.

b.Do not locate intake air vent in a parking area where machinery may damage the pipe.

c.When venting with a two pipe system, maximum distance between intake air vent and exhaust vent is 6 feet (1.8 m). Minimum distance between exhaust vent and intake air vent on single boiler is 8” (0.2 m) center-to-center. Minimum distance between exhaust vents and intake air vents on multiple boilers is 8” (0.2 m) center-to-center.

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Contents Boiler Manual Contents Contents CONT’D Part 1 Product and Safety Information DefinitionsBoiler Operation Before InstallingWhen Servicing Boiler Boiler WaterTemperature and pressure gauge Supply water temperature sensorReturn water temperature sensor Stainless Steel Heat ExchangerVision 1 System Part 3 Prepare Boiler LocationSpark ignition Boiler Location should be LevelDimensions Performance Ratings Connection Sizes FAN Speeds80M 140M/199M Installations Must Comply with Before Locating the BoilerResidential Garage Installation PrecautionsClearances for Service Access Exhaust Vent and Intake AIR VentWhen Removing a Boiler from AN Existing Common Vent System Corrosive contaminants and sourcesRelief Valve Part 5 Boiler PipingRemove Boiler from BOX Diaphragm or bladder expansion tank Part 5 Boiler Piping Circulator Sizing Chart Circulator SizingSystem Temperature Rise Chart Fill and Purge Heating SystemMultiple Boilers Zoning with Zone ValvesZoning with Circulators Piping Symbol Legend Boiler Piping DetailsOFF Zone valves Make-up water Boiler Manual Space heating zone circuit Zone Circulators Make-up water PB1 PB2 PB1 PB2 Zoning with Circulators Using Vision Vision I System PipingSpace heating mode Boiler Piping Details with the Vision I SystemOFF DHW Space heating mode w/ submixing Water OFF Munchkin Vision 1 system zoning with circulators Space heating mode 3 fully reset supply temperatures Space heating mode 3 different supply temperatures OFF Thermal trap Drain plug Exhaust Vent and Intake AIR Vent Pipe Location Installing Exhaust Vent and Intake AIR VentGeneral Part 7 VENTING, Combustion AIR & Condensate Removal Reference National Fuel Gas Code Ansi Z223.1/NFPA 54 Longer Vent Runs Exhaust Vent and Intake AIR Pipe InstallationExhaust Vent and Intake AIR Vent Sizing Heater Removal from a Common Vent System Vent Termination Kits Description Stock CodeCondensate Removal System Diagrams for Sidewall Venting Sidewall Venting with TEE Intake Coupling ExhaustSidwall Venting with KIT Diagrams for Vertical Venting Roof Vent with TEE Intake Coupling ExhaustGAS Piping Part 8 GAS PipingGAS Connection GAS TableOFF SET Adjustment Dungs GAS Valve for T50/T80/80M/140M/199MLine Voltage Wiring Installation Must Comply withField Wiring Krom Schroder Valve for 399MPart 9 Field Wiring Part 9 Field Wiring Part 10 Field Wiring Vision Indirect Circulator P2 ProgramPart 11. START-UP Preparation Check Thermostat Circuits Check for GAS LeaksPurge AIR from Water System Check Condensate Removal Final Checks Before Starting BoilerOperating Instructions Part 12. START-UP ProcedureAdjusting the Setpoint Status MenuProgramming the Vision I Option Test ModeVision 1 Program Access Boiler cannot be programmed while there is a call for heat Vision 1 Program NavigationCentral Heating Curve Function Default Function Function Value DescriptionFunction Control Program Reference Chart Function Default Setting Programmed SettingBoiler Fault Munchkin Error CodeBoiler Error Part 14 Troubleshooting 925 Control Board Fault Codes Description RemedyMaintenance Procedures Outdoor Sensor 7250P-319For GAS Leaks Sure Exhaust Vent is no Longer BlockedPart 15 Maintenance T50M/T80MT50M/T80M 80M/140M/199M Boiler Replacement Parts Boiler Boiler Start UP Report BoilerBoiler Inspection and Maintenance Schedule ManualBoiler Inspection and Maintenance Schedule Maintenance Notes Maintenance Notes Maintenance Notes Heat Transfer Products, Inc LP-185 REV /20/07