Munchkin Gas-Fired Hot Water Boiler manual Boiler Start UP Report

Page 70

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____

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____

Fire Low CO ppm Fire High CO ppmMonoxide Carbon conversion, gas after settings Combustion Verify

Fire Low CO2 % Fire High CO2 %Dioxide Carbon conversion, gas after settings Combustion Verify

dhdesetttings record heater, water Indirect Stor-Super the of operation and safety Verify heater water Indirect 7)

Fire Low Aµ Fire High Aµsection) up-start (see menu status the on d7 at reading Aµ Check Current Ionization Record 5)

Fire Low CO ppm Fire High CO ppmcontent monoxide carbon necessary) (if adjust and Check

Fire Low %CO2 Fire High CO2 %content dioxide carbon necessary) (if adjust and Check Combustion Check 3)

69

BOILER START UP REPORT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Light Off Activities

 

 

_______________

 

GAS-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1) Fill the heating system

Check all piping and gas connections, verify they are all tight

 

 

 

 

 

 

 

 

 

FIRED

 

 

 

 

 

 

 

 

 

 

_____

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BOILER

 

 

Add Water to prime condensate hose

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

____

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Verify near heater piping is properly supported

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2) Check Gas Pipe

Leak test using locally approved methods (consult jurisdictional code book)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

____

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

____

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4) Verify System Operation

Turn up thermostat to verify wiring connections

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6) Record System Settings

Record heating curve (with optional Vision One kit, record steps)

*8

*9

*10

*11

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8) Convert the boiler

If necessary convert the heater to the proper type of gas (always use proper kit)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Locate the stickers in the appropriate locations on the heater

 

 

 

 

Boiler

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Mail in the conversion registration

 

 

 

 

 

 

 

 

 

 

Manual

 

 

 

 

 

 

 

 

Notes:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

What

Check

What

Pressurize

 

 

 

is

 

percentage

 

 

incoming

 

the

 

 

 

"drop"

 

 

System

 

gas

of

 

on

 

 

(12

 

pressure

propylene

 

 

(3

-

light

 

 

 

 

 

 

15

off

5"

 

PSI)

(No

 

 

 

.

 

 

more

 

glycol

 

 

to

 

 

 

14"

is

 

than

 

installed

 

 

W

 

 

 

.

 

 

 

C

 

 

1"

.

 

 

 

)

 

 

W

 

in

 

.

 

 

 

C

 

 

 

.

 

the

 

)

 

 

 

 

 

system

 

 

 

(0

 

 

 

-

 

 

 

50%)

 

____

____

 

 

____

____

 

 

 

Date

 

 

 

 

 

 

 

 

 

 

____

____

 

 

 

 

 

 

 

 

 

 

in

in

 

 

 

 

 

 

 

 

w

w

 

 

 

 

 

 

 

 

. .

 

 

 

 

 

 

 

 

 

 

 

PSI

 

 

 

 

 

 

c

c

%

 

 

 

 

 

 

 

. .

 

 

 

 

 

 

 

 

 

 

 

 

completed

 

 

____

 

 

 

 

 

 

 

 

 

 

 

 

 

Static

 

 

 

 

 

 

 

 

Dynamic

 

 

 

 

____

 

 

 

____

 

 

 

 

 

 

____

 

 

 

 

 

 

 

 

________

Image 70
Contents Boiler Manual Contents Contents CONT’D Part 1 Product and Safety Information DefinitionsBoiler Operation Before InstallingWhen Servicing Boiler Boiler WaterTemperature and pressure gauge Supply water temperature sensorReturn water temperature sensor Stainless Steel Heat ExchangerVision 1 System Part 3 Prepare Boiler LocationSpark ignition Boiler Location should be LevelDimensions Performance Ratings Connection Sizes FAN Speeds80M 140M/199M Installations Must Comply with Before Locating the BoilerResidential Garage Installation PrecautionsClearances for Service Access Exhaust Vent and Intake AIR VentWhen Removing a Boiler from AN Existing Common Vent System Corrosive contaminants and sourcesRemove Boiler from BOX Part 5 Boiler PipingRelief Valve Diaphragm or bladder expansion tank Part 5 Boiler Piping Circulator Sizing Chart Circulator SizingSystem Temperature Rise Chart Fill and Purge Heating SystemZoning with Circulators Zoning with Zone ValvesMultiple Boilers Piping Symbol Legend Boiler Piping DetailsOFF Zone valves Make-up water Boiler Manual Space heating zone circuit Zone Circulators Make-up water PB1 PB2 PB1 PB2 Zoning with Circulators Using Vision Vision I System PipingSpace heating mode Boiler Piping Details with the Vision I SystemOFF DHW Space heating mode w/ submixing Water OFF Munchkin Vision 1 system zoning with circulators Space heating mode 3 fully reset supply temperatures Space heating mode 3 different supply temperatures OFF Thermal trap Drain plug General Installing Exhaust Vent and Intake AIR VentExhaust Vent and Intake AIR Vent Pipe Location Part 7 VENTING, Combustion AIR & Condensate Removal Reference National Fuel Gas Code Ansi Z223.1/NFPA 54 Exhaust Vent and Intake AIR Vent Sizing Exhaust Vent and Intake AIR Pipe InstallationLonger Vent Runs Heater Removal from a Common Vent System Vent Termination Kits Description Stock CodeCondensate Removal System Diagrams for Sidewall Venting Sidewall Venting with TEE Intake Coupling ExhaustSidwall Venting with KIT Diagrams for Vertical Venting Roof Vent with TEE Intake Coupling ExhaustGAS Piping Part 8 GAS PipingGAS Connection GAS TableOFF SET Adjustment Dungs GAS Valve for T50/T80/80M/140M/199MLine Voltage Wiring Installation Must Comply withField Wiring Krom Schroder Valve for 399MPart 9 Field Wiring Part 9 Field Wiring Part 10 Field Wiring Vision Indirect Circulator P2 ProgramPart 11. START-UP Preparation Purge AIR from Water System Check for GAS LeaksCheck Thermostat Circuits Check Condensate Removal Final Checks Before Starting BoilerOperating Instructions Part 12. START-UP ProcedureAdjusting the Setpoint Status MenuVision 1 Program Access Test ModeProgramming the Vision I Option Boiler cannot be programmed while there is a call for heat Vision 1 Program NavigationFunction Default Function Function Value DescriptionCentral Heating Curve Function Control Program Reference Chart Function Default Setting Programmed SettingBoiler Error Munchkin Error CodeBoiler Fault Part 14 Troubleshooting 925 Control Board Fault Codes Description RemedyMaintenance Procedures Outdoor Sensor 7250P-319For GAS Leaks Sure Exhaust Vent is no Longer BlockedPart 15 Maintenance T50M/T80MT50M/T80M 80M/140M/199M Boiler Replacement Parts Boiler Boiler Start UP Report BoilerBoiler Inspection and Maintenance Schedule ManualBoiler Inspection and Maintenance Schedule Maintenance Notes Maintenance Notes Maintenance Notes Heat Transfer Products, Inc LP-185 REV /20/07

Gas-Fired Hot Water Boiler specifications

The Munchkin Gas-Fired Hot Water Boiler is a highly efficient heating system that has garnered attention in residential and commercial applications for its innovative design and advanced technology. This boiler is compact yet powerful, providing exceptional heating performance while maximizing energy efficiency.

One of the standout features of the Munchkin boiler is its modulating condensing technology. This system allows the boiler to adjust its output based on demand, which optimizes energy use and reduces unnecessary fuel consumption. By modulating the flame, the Munchkin boiler can maintain a steady heating output even during variable load conditions, ensuring that users enjoy consistent hot water without waste.

The Munchkin boiler offers an impressive AFUE (Annual Fuel Utilization Efficiency) rating, typically exceeding 95%. This high efficiency translates to significant savings on energy bills and a reduced carbon footprint. By capturing and reusing flue gases that would otherwise be lost, the condensing feature enhances the overall efficiency, making it a sustainable choice for modern heating needs.

In terms of installation, the Munchkin boiler is designed for versatility. Its compact size allows for easy placement in tight spaces, whether in residential basements or utility closets. The unit is compatible with a variety of piping systems and can be integrated with multiple heating sources including radiators, baseboards, and even in-floor heating setups.

Another notable characteristic of the Munchkin boiler is its advanced control system. The boiler is equipped with a user-friendly digital display that allows for easy programming, monitoring, and adjustments. This enhanced control capability ensures that users can fine-tune their heating schedules according to their lifestyle, optimizing comfort while maintaining peak efficiency.

Reliability is a hallmark of the Munchkin brand. Built with high-quality materials, these boilers are engineered to withstand the rigors of daily operation, offering durable performance for years. Furthermore, Munchkin provides robust customer support and service options to assist homeowners and professionals alike.

In summary, the Munchkin Gas-Fired Hot Water Boiler stands out due to its modulating condensing technology, high efficiency, compact design, and advanced control system. These characteristics make it an excellent choice for those seeking a reliable, efficient, and versatile heating solution. Whether for residential or commercial use, the Munchkin boiler provides consistent, effective heating that meets the demands of today's energy-conscious consumers.