Munchkin 399M manual Electrical

Page 7

ELECTRICAL

CAUTION

Electrical wiring on the Incoming Power and Central Heating Circulator shall be connected directly to the intended connection source and not be connected together inside the electric box provided. An Electrical Short will result and the Control board will have to be replaced! If Electrical Requirements of the Central Heating Circulator exceeds 4 amps (or 3 amps on HA models only) please follow the wiring diagrams on Page 8, Figures 2-1, 2-2 and 2-3.

The electrical requirements are for standard 120 volts, 60 Hz 15 Amp service. This unit is wired with #18 awg and fused for no more than 15 Amps.

DANGER

IT IS EXTREMELY IMPORTANT THAT THIS UNIT BE PROPERLY GROUNDED!

DANGER

IT IS VERY IMPORTANT THAT THE BUILDING GROUND IS INSPECTED BY A QUALIFIED ELECTRICIAN PRIOR TO MAKING THIS CONNECTION!

There are two ground points in the electrical compartment that must be connected to the building ground system. Connect the building ground to the green ground screw and the green ground wire inside electrical box provided.

The Incoming Power Supply is connected to the Black (Hot) and the White (Neutral).The Munchkin Control board is polarity sensitive. If the polarity is reversed, the Munchkin control will not sense a flame and lock out the system. The Orange and Brown wire are provided to the supply of 120 volts to the Central Heating Circulator. Connect the Orange (Hot) and the Brown (Neutral) directly to the Central Heating Circulator.

DANGER

The Orange wire for the Central Heating Circulator is Switched Hot and must have a wire nut if not connected to the Central Heating Circulator. Failure to follow this instruction will result in a short, and the Control Board will have to be replaced.

Connect the gray wires to your heating thermostat (TT) connection. Your thermostat heat anticipator setting is .056 amp.

CAUTION

Do not power zone valves directly from the heater transformer. Doing so will greatly reduce the life of the transformer. Use a separate transformer sized to handle the total electric load of all zone valves.

It is important that the electrical power is not turned on at this time. Double check all connections and then turn the power on. The display that is provided with the Munchkin should now be reading the outlet temperature. Note: see Part 6/Startup Procedure section in the manual to change the temperature setting or run the heater.

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Contents What to do if YOU Smell GAS Munchkin High Efficiency 399M Commercial BoilerUsing this Manual Using this ManualTable of Contents HOW IT Operates Munchkin Ratings and DimensionsPart 1. General Information General InformationDimensions PRE-INSTALLATION Requirements Electrical Connection Part 2. ElectricalGeneral Information / Electrical Pressure Relief ValveElectrical Electrical / GAS Connection Part 3. GAS ConnectionGAS Table GAS ConnectionGAS Connection GAS PipingMunchkin Burnertech GAS Valve Combustion SettingsVenting the Munchkin in 4 or 6 Plastic Pipe Part 4. VentingVenting Approved Venting MaterialsVenting Important Note Fittings or Piping Equivalent Feet Longer Vent Runs Using a Combination 4 to 6 PipeHeater Removal from a Common Vent System Diagrams for Sidewall VentingDiagram for Vertical Venting Hydronic Piping with Circulators or Zone Valves Part 5. PipingVenting / Piping Condensate RequirementsCirculator Sizing PipingFill and Purge Heating System Piping Illustrations Piping Symbol LegendZone valves Make-up water Zone valves Mixing valve Zone valves Make-up water Piping Space heating zone circuit Zone Circulators Make-up water PB1 PB2 PB1 PB2 Lighting Instructions Part 6. START-UP ProceduresSTART-UP Procedures Items to be Checked Before Lighting the MunchkinOperating Instructions Adjusting the Temperature on the Munchkin DisplayStatus Menu Test ModeTo Turn OFF GAS to Appliance Sequence of Operation START-UP Procedures / ServicingMunchkin Temporary Fault Condition Part 7. ServicingServicing Munchkin Fault Requiring Manual ResetServicing Remedy Call Factory for further assistance Resistance Tables Maintenance Part 8. MaintenanceLeaks Munchkin Controller Control Wiring LayoutMaintenance Maintenance Page Page Heat Transfer Products, Inc LP-121 REV /20/04
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