Munchkin 399M manual Munchkin Burnertech GAS Valve, Combustion Settings

Page 10

GAS CONNECTION

removing the cap and installing the manometer. The gas pressure must remain between 7" and 14" during stand-by (static) mode and while in operating (dynamic) mode. If an in-line regulator is used, it must be a minimum of 10 feet from the Munchkin. It is very important that the gas line is prop- erly purged by the gas supplier or utility. Failure to properly purge the lines or improper line siz- ing, will result in ignition failure. This problem is especially noticeable in NEW LP installations and also in empty tank situations. This can also occur when a utility company shuts off service to an area to provide maintenance to their lines. This gas valve must not be replaced with a conventional gas valve under any circumstances. As an additional safety feature, this gas valve has a flanged con- nection to the Venturi and blower.

MUNCHKIN BURNERTECH GAS VALVE

110 VOLT AC ELECTRICAL CONNECTION

INLET PRESSURE TAP

(NOTE: INLET GAS PRESSURE CAN BE MEASURED TO ASSURE PROPER GAS SUPPLY)

VENTURI

OUTLET PRESSURE TAP

(NOTE: A NEGATIVE READING WILL BE MEASURED WHILE THE FAN IS

IN OPERATION)

THROTTLE ADJUSTER

 

(NOTE: IF FOR ANY REASON THE THROTTLE

 

NEEDS TO BE ADJUSTED,

 

IT IS VERY IMPORTANT THAT A " COMBUSTION

 

ANALYZER " BE USED TO ENSURE SAFE AND PROPER OPERATION

 

TURN THE ADJUSTER TO THE (+) TO INCREASE GAS

 

OR TO THE (-) TO DECREASE THE GAS SUPPLY.

 

THIS ADJUSTMENT COULD AFFECT THE CO/CO % LEVELS. 2

 

MAKE SURE THE LEVELS CORRESPOND TO THE CHART IN

Fig. 3-1

FIG. 3-2 COMBUSTION SETTINGS)

WARNING

Failure to follow all precautions could result in fire, explosion or death!

COMBUSTION SETTINGS

HIGH FIRING RATES and LOW FIRING RATES ON ALL MODELS

 

 

Natural Gas

Propane LP

 

 

 

low

high

low

high

 

 

Carbon CO ppm

0–20 ppm

70 ppm–135 ppm

0–20 ppm

80–150 ppm

 

 

Monoxide

 

 

 

 

 

 

 

 

Carbon CO 2%

8-1/2%9-1/2%

8-1/2%9-1/2%

9-1/2%10-1/2%

9-1/2%10-1/2%

 

 

Dioxide

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig. 3-2

 

 

 

 

 

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Contents Munchkin High Efficiency 399M Commercial Boiler What to do if YOU Smell GASUsing this Manual Using this ManualTable of Contents General Information Munchkin Ratings and DimensionsPart 1. General Information HOW IT OperatesDimensions PRE-INSTALLATION Requirements Pressure Relief Valve Part 2. ElectricalGeneral Information / Electrical Electrical ConnectionElectrical Part 3. GAS Connection Electrical / GAS ConnectionGAS Piping GAS ConnectionGAS Connection GAS TableCombustion Settings Munchkin Burnertech GAS ValveApproved Venting Materials Part 4. VentingVenting Venting the Munchkin in 4 or 6 Plastic PipeVenting Important Note Longer Vent Runs Using a Combination 4 to 6 Pipe Fittings or Piping Equivalent FeetDiagrams for Sidewall Venting Heater Removal from a Common Vent SystemDiagram for Vertical Venting Condensate Requirements Part 5. PipingVenting / Piping Hydronic Piping with Circulators or Zone ValvesPiping Circulator SizingFill and Purge Heating System Piping Symbol Legend Piping IllustrationsZone valves Make-up water Zone valves Mixing valve Zone valves Make-up water Piping Space heating zone circuit Zone Circulators Make-up water PB1 PB2 PB1 PB2 Items to be Checked Before Lighting the Munchkin Part 6. START-UP ProceduresSTART-UP Procedures Lighting InstructionsAdjusting the Temperature on the Munchkin Display Operating InstructionsStatus Menu Test ModeTo Turn OFF GAS to Appliance Part 7. Servicing START-UP Procedures / ServicingMunchkin Temporary Fault Condition Sequence of OperationMunchkin Fault Requiring Manual Reset ServicingServicing Remedy Call Factory for further assistance Resistance Tables Part 8. Maintenance MaintenanceLeaks Control Wiring Layout Munchkin ControllerMaintenance Maintenance Page Page Heat Transfer Products, Inc LP-121 REV /20/04