Munchkin 399M manual Venting

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VENTING

CAUTION

The following are code restrictions for the location of the flue gas vent terminal. Compliance to these requirements doesn’t insure a satisfactory installation; good common sense must also be applied. It is important to make sure that exhaust gases are not recirculated into the inlet air of the Munchkin.

The inlet pipe on the back of the cabinet should be 4" PVC schedule 40. It is very important that you plan the location properly to eliminate long pipe runs and excessive fittings. Inlet pipe size must not be reduced. Do not combine the inlet air with any other inlet pipe including an inlet to an additional similar appliance. The joints must be properly cleaned, primed and cemented. The piping must also be properly supported as per Local and National Standard Plumbing Codes. It is important that the piping must be clean and free from burrs, debris, ragged ends and particles of PVC.

Exhaust piping should be sloped back to the connection on the Munchkin, at least ¼" per foot to remove additional condensate that forms within the pipe. The total combined length of pipe (intake piping plus exhaust piping added together) including elbow allowances intake and exhaust (each elbow = 5' of pipe) should not exceed 85'. The combined vent length should not be less than a com- bined length of 6' plus two 90 degree elbows. Choose your vent termination locations carefully. You must also make certain that exhaust gas does not re-circulate back into the intake pipe. You must place them in an open area and follow the following guidelines.

1)Never vent into a walkway, patio area, alley or otherwise public area less than 7' from the ground. (See detail below references Fig. A.10.8 in the National Fuel Gas Code 2002 “Exit Terminals of Mechanical Draft and Direct-Venting Systems”.)

2)Never vent over or under a window or over a doorway where the exhaust plume or conden- sation liquid will cause obtrusive or dangerous conditions. (Or refer to National Fuel Gas Code, CAN B149)

3)Never install a heat saver or similar product to capture waste heat from exhaust.

4)Always have a vent location at least 1' above maximum snow level.

5)Always have vent 1' above ground level, away from shrubs and bushes.

6)Follow local gas codes in your region or refer to National Fuel Gas Code, Can B149.

7)Always have at least 3' from an inside corner of outside walls.

8)Maintain at least 4' clearance to electric, gas meters, windows, exhaust fans, chimneys, inlets or mechanical vents.

9)Very Important! The inlet air connection must be connected to outside air and should be located no closer than 8" to the exhaust and no further than 36".

10)Always place screens in all openings in intake and exhaust to prevent foreign matter from entering the Munchkin.

11)The vent intake and exhaust must be properly cleaned and glued for a pressure tight joint. Several methods for venting the Munchkin can be found in Figures 4-1 thru 4-4, this section. Use these layouts as guidelines: certain site conditions such as multiple roof lines/pitches may require venting modifications (consult factory). The air inlet must be a minimum of 1' vertically above the maximum snow level. It is very important that there are no other vents, chimneys or air inlets in any direction for at least 4'.

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Contents Munchkin High Efficiency 399M Commercial Boiler What to do if YOU Smell GASUsing this Manual Using this ManualTable of Contents Munchkin Ratings and Dimensions Part 1. General InformationGeneral Information HOW IT OperatesDimensions PRE-INSTALLATION Requirements Part 2. Electrical General Information / ElectricalPressure Relief Valve Electrical ConnectionElectrical Part 3. GAS Connection Electrical / GAS ConnectionGAS Connection GAS ConnectionGAS Piping GAS TableCombustion Settings Munchkin Burnertech GAS ValvePart 4. Venting VentingApproved Venting Materials Venting the Munchkin in 4 or 6 Plastic PipeVenting Important Note Longer Vent Runs Using a Combination 4 to 6 Pipe Fittings or Piping Equivalent FeetDiagrams for Sidewall Venting Heater Removal from a Common Vent SystemDiagram for Vertical Venting Part 5. Piping Venting / PipingCondensate Requirements Hydronic Piping with Circulators or Zone ValvesPiping Circulator SizingFill and Purge Heating System Piping Symbol Legend Piping IllustrationsZone valves Make-up water Zone valves Mixing valve Zone valves Make-up water Piping Space heating zone circuit Zone Circulators Make-up water PB1 PB2 PB1 PB2 Part 6. START-UP Procedures START-UP ProceduresItems to be Checked Before Lighting the Munchkin Lighting InstructionsAdjusting the Temperature on the Munchkin Display Operating InstructionsTest Mode Status MenuTo Turn OFF GAS to Appliance START-UP Procedures / Servicing Munchkin Temporary Fault ConditionPart 7. Servicing Sequence of OperationMunchkin Fault Requiring Manual Reset ServicingServicing Remedy Call Factory for further assistance Resistance Tables Part 8. Maintenance MaintenanceLeaks Control Wiring Layout Munchkin ControllerMaintenance Maintenance Page Page Heat Transfer Products, Inc LP-121 REV /20/04