Munchkin 399M manual Important Note

Page 13

VENTING

RECOMMENDED VENTING CLEARANCES PER THE NATIONAL FUEL GAS CODE*

*IMPORTANT NOTE

HEAT TRANSFER

PRODUCTS

C

12

in.

 

 

minimum

Direct vent terminal clearance Minimum clearance, C

4 ft.minimum

 

 

4

 

 

minimum

 

 

ft.

12

in.

 

 

 

 

minimum

Mechanical draft vent terminal (see 10.8.1)*

Mechanical draft vent terminal

(see 10.8.2)*

Less than 10 ft.

12 in.minimum

3 ft.minimum

RECOMMENDS A

MINIMUM

CLEARANCE OF 4 FEET WHERE THE PLUME CAUSED BY THE UNIT MAY OBSTRUCT VIEWS OR AFFECT THE COSMETIC LOOK OF THE BUILDING.

Input (Btu/hr)

Clearance (in.)

10,000 or less

6

10,001 to 50,000

9

Over 50,000

12

(see 10.8.3)*

 

For SI units: 1 ft = 0.305 m; 1 in. = 25.4 mm; 1 Btu/hr = 0.293 W

e rad G

Forced air inlet

EXIT TERMINALS OF MECHANICAL DRAFT AND DIRECT-VENT VENTING SYSTEM

* REFERENCE: THE NATIONAL FUEL GAS CODE 2002 EDITION

CAUTION

Flue Gas will condense as it exits the vent termination. This condensate can freeze on exterior building surfaces which may cause discoloration of these surfaces. Consideration should be given to the plume of condensation that exits the exhaust which may affect the cosmetic appearance of the building.

All venting must be properly supported. The Munchkin is not intended to support any venting whatsoever. All piping, glue, solvents, cleaners, fittings and components, must conform to ASTM (American Society for Testing and Materials), and ANSI (American National Standards Institute). It is recommended that you use one of the optional vent kits specifically designed for Munchkin installa- tions, available from Heat Transfer Products, Inc.

Friction Loss Equivalent Table for 4" or 6" vent

Fittings or Piping

 

Equivalent Feet

4" or 6" 90 degree elbow

=

5

4" or 6" 45 degree elbow

=

3

4" or 6" Coupling

=

0

4" or 6" air inlet tee

=

0

4" or 6" Plastic Pipe

=

1

4" or 6" V2000 vent kit

=

0

Example: Installation requires the following material for both inlet and exhaust piping for the Munchkin

13

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Contents What to do if YOU Smell GAS Munchkin High Efficiency 399M Commercial BoilerUsing this Manual Using this ManualTable of Contents Part 1. General Information Munchkin Ratings and DimensionsGeneral Information HOW IT OperatesDimensions PRE-INSTALLATION Requirements General Information / Electrical Part 2. ElectricalPressure Relief Valve Electrical ConnectionElectrical Electrical / GAS Connection Part 3. GAS ConnectionGAS Connection GAS ConnectionGAS Piping GAS TableMunchkin Burnertech GAS Valve Combustion SettingsVenting Part 4. VentingApproved Venting Materials Venting the Munchkin in 4 or 6 Plastic PipeVenting Important Note Fittings or Piping Equivalent Feet Longer Vent Runs Using a Combination 4 to 6 PipeHeater Removal from a Common Vent System Diagrams for Sidewall VentingDiagram for Vertical Venting Venting / Piping Part 5. PipingCondensate Requirements Hydronic Piping with Circulators or Zone ValvesCirculator Sizing PipingFill and Purge Heating System Piping Illustrations Piping Symbol LegendZone valves Make-up water Zone valves Mixing valve Zone valves Make-up water Piping Space heating zone circuit Zone Circulators Make-up water PB1 PB2 PB1 PB2 START-UP Procedures Part 6. START-UP ProceduresItems to be Checked Before Lighting the Munchkin Lighting InstructionsOperating Instructions Adjusting the Temperature on the Munchkin DisplayStatus Menu Test ModeTo Turn OFF GAS to Appliance Munchkin Temporary Fault Condition START-UP Procedures / ServicingPart 7. Servicing Sequence of OperationServicing Munchkin Fault Requiring Manual ResetServicing Remedy Call Factory for further assistance Resistance Tables Maintenance Part 8. MaintenanceLeaks Munchkin Controller Control Wiring LayoutMaintenance Maintenance Page Page Heat Transfer Products, Inc LP-121 REV /20/04