Munchkin 399M manual Part 3. GAS Connection, Electrical / GAS Connection

Page 8

ELECTRICAL / GAS CONNECTION

 

 

 

 

DIAGRAM "A"

 

 

WIRING DIAGRAM CONNECTING TO CIRCULATOR

 

 

GREEN (GROUND)

 

 

WHITE (NEUTRAL)

 

 

 

BLACK

 

BROWN (NEUTRAL)

GREEN (GROUND)

NORMALLY OPEN

ORANGE (HOT)

 

THERMOSTAT

 

CONNECTION

 

GRAY

 

T

 

 

 

WHITE

 

 

 

 

(NEUTRAL)

T

GRAY

 

 

 

BLACK

 

 

 

 

(HOT)

 

 

 

 

 

 

 

 

 

 

GREEN

 

 

 

 

 

(GROUND)

 

 

 

 

ELECTRICAL

 

 

 

SWITCH JUNCTION BOX

 

 

 

 

120V 60 HZ

Figure 2-1: Connection Wiring Directly to Central Heating Circulator

 

 

 

DIAGRAM "B"

 

WIRING DIAGRAM WITHOUT CONNECTION TO CIRCULATOR

 

 

ORANGE BROWN GREEN

IMPORTANT NOTE:

 

 

BE CERTAIN THAT THE ORANGE

 

 

WIRE IS SECURELY CAPED.

 

 

FAILURE TO DO SO COULD

 

 

 

 

 

RESULT IN INJURY OR FIRE

 

 

 

 

 

AND COULD DAMAGE THE CONTROL.

NORMALLY OPEN

ORANGE (HOT)

BROWN (NEUTRAL)

GREEN (GROUND)

 

 

THERMOSTAT

 

 

CONNECTION

 

T

GRAY

WHITE

GRAY

(NEUTRAL)

T

BLACK

 

(HOT)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GREEN

 

 

 

 

 

(GROUND)

 

 

 

 

 

GROUND

 

 

 

 

 

BUS

 

 

 

 

ELECTRICAL

 

 

SWITCH JUNCTION BOX

 

 

 

 

120V 60 HZ

Figure 2-2: Connection Wiring without Wiring Central Heating Circulator

ZONE

 

 

 

 

THERMOSTAT

 

 

 

 

R845A

 

 

 

BOILER

SWITCHING

 

 

 

 

 

 

"TT"

RELAY ZONE

 

 

 

 

 

 

GRAY

 

 

 

 

1K1

 

5

3

 

 

 

 

T

 

 

 

 

T

 

 

 

 

 

 

1K1

1K2

 

1

2

6

4

BOILER

"TT"

 

 

 

 

 

 

 

 

GRAY

 

 

 

ZONE

 

L1 HOT (BLACK)

 

 

CIRCULATOR

 

 

 

 

 

120 VOLT

 

 

 

 

L2 NEUTRAL

 

 

 

(WHITE)

 

 

 

Note to Electrical Contractor: The orange wire is 120 Volt/4 Amp maximum for central heating circulator only. Loads greater than 4 amps or 3 amps for HA models only will blow the fuse on the board. The brown wire is the neu- tral wire for the central heating pump only.

Figure 2-3: For circulator amp loads greater than 4 amps (3 amps for “HA” models) use the wiring diagram shown at left. The brown and orange wires will not be used in this application.

PART 3. GAS CONNECTION

WARNING

Failure to follow all precautions could result in fire, explosion or death!

8

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Contents Munchkin High Efficiency 399M Commercial Boiler What to do if YOU Smell GASUsing this Manual Using this ManualTable of Contents Munchkin Ratings and Dimensions Part 1. General InformationGeneral Information HOW IT OperatesDimensions PRE-INSTALLATION Requirements Part 2. Electrical General Information / ElectricalPressure Relief Valve Electrical ConnectionElectrical Part 3. GAS Connection Electrical / GAS ConnectionGAS Connection GAS ConnectionGAS Piping GAS TableCombustion Settings Munchkin Burnertech GAS ValvePart 4. Venting VentingApproved Venting Materials Venting the Munchkin in 4 or 6 Plastic PipeVenting Important Note Longer Vent Runs Using a Combination 4 to 6 Pipe Fittings or Piping Equivalent FeetDiagrams for Sidewall Venting Heater Removal from a Common Vent SystemDiagram for Vertical Venting Part 5. Piping Venting / PipingCondensate Requirements Hydronic Piping with Circulators or Zone ValvesPiping Circulator SizingFill and Purge Heating System Piping Symbol Legend Piping IllustrationsZone valves Make-up water Zone valves Mixing valve Zone valves Make-up water Piping Space heating zone circuit Zone Circulators Make-up water PB1 PB2 PB1 PB2 Part 6. START-UP Procedures START-UP ProceduresItems to be Checked Before Lighting the Munchkin Lighting InstructionsAdjusting the Temperature on the Munchkin Display Operating InstructionsTo Turn OFF GAS to Appliance Test ModeStatus Menu START-UP Procedures / Servicing Munchkin Temporary Fault ConditionPart 7. Servicing Sequence of OperationMunchkin Fault Requiring Manual Reset ServicingServicing Remedy Call Factory for further assistance Resistance Tables Part 8. Maintenance MaintenanceLeaks Control Wiring Layout Munchkin ControllerMaintenance Maintenance Page Page Heat Transfer Products, Inc LP-121 REV /20/04