IDEAL INDUSTRIES HE12, HE9, HE18 Electrical Supply, Open Vent System Requirements Fully Pumped

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GENERAL

Central heating systems controls should be installed to ensure the boiler is switched off when there is no demand for heating or hot water.

When thermostatic radiator valves are used, the space heating temperature control over a living / dining area or hallway having a heating requirement of at least 10% of the boiler heat output should be achieved using a room thermostat, whilst other rooms are individually controlled by thermostatic radiator valves. However, if the system employs thermostatic radiator valves on all radiators, or two port valves without end switches, then a bypass circuit must be fitted with an automatic bypass valve to ensure a flow of water should all valves be in the closed position.

ELECTRICAL SUPPLY

WARNING. The appliance MUST be efficiently earthed. Wiring external to the appliance MUST be in accordance with the current I.E.E. (BS.7671) Wiring Regulations and any local regulations which apply. For Ireland reference should be made to the current ETCI rules for electrical installations.

The point of connection to the mains should be readily accessible and adjacent to the boiler, except that for bathroom installations; the point of connection to the mains MUST be situated outside of the bathroom.

Note.

Where a room sealed appliance is installed in a room containing a bath or shower then the appliance and any electrical switch or appliance control utilising mains electricity should be so situated that it cannot be touched by a person using the bath or shower. See Frame 41 for details.

CONDENSATE DRAIN Refer to Frames 38, 39 and 40

A condensate drain siphon is provided on the boiler. This drain must be connected to a drainage point on site. All pipework and fittings in the condensate drainage system MUST be made of plastic- no other materials may be used.

IMPORTANT.

Any external runs must be insulated.

The drain outlet on the boiler is standard 21.5mm (3/4") overflow pipe.

3 OPEN VENT SYSTEM REQUIREMENTS - FULLY PUMPED

The system should be vented directly off the boiler flow pipe, as close to the boiler as possible. The cold feed entry should be inverted and MUST be positioned between the pump and the vent, and not more than 150mm (6") away from the vent connection.

There should be a minimum height - 450mm (173/4") - of open vent above cistern water level. If this is impossible refer below.

The vertical distance between the highest point of the system and the feed/ expansion cistern water level MUST not be less than 450mm (173/4").

The pump MUST be fitted on the flow side of the boiler.

A suitable pump is a domestic circulator capable of providing an 11oC (20oF) temperature differential (e.g. Grundfos UPS 15/50 or equivalent). The vertical distance between the pump and feed/expansion cistern MUST comply with the pump manufacturers minimum requirements to avoid cavitation. Should these conditions not apply, either lower the pump position or raise the cistern above the minimum requirement specified by Ideal Stelrad Group.

Note. A cold water feed must be available back to the boiler, when all automatic valves are in the closed position (refer to BS. 6798) and when close coupled the feed must not be in a vertical leg.

Feed / expansion

450 (173/4")

cistern

Mimimum

Water level (cold)

450 (173/4")

Mimimum

22mm 15mm

Open ventCold feed

 

 

150 (6")

System

 

Max

return

 

 

 

 

System

 

 

flow to

 

Connections

pump

 

 

 

to boiler

Inverted cold

 

 

 

 

feed entry

cla7840

4

LOW HEAD INSTALLATIONS

 

 

Minimum Requirements

 

 

 

 

 

 

 

 

The classic HE range of boilers can be installed in low head

 

 

 

 

 

 

situations by fitting a 'surge arrester' in the expansion pipe as

 

 

 

 

 

 

shown.

 

 

75 (3)

 

 

 

The following conditions MUST be observed:

 

 

 

 

 

 

 

Min.

Feed / expansion Cold

1.

The surge arrester must be at least 42mm in diameter x

 

 

 

 

150mm long, thus ensuring a MINIMUM air gap and a

 

 

 

 

cistern

water

 

 

450

 

 

level

 

MINIMUM depth of water below the static water level (cold)

 

 

 

 

 

 

 

 

 

 

 

(173/4")

 

Surge

 

 

 

 

of 75mm.

 

Min.

200

arrester

 

 

 

2. The static water level (cold) must be at least 200mm

 

 

 

 

 

 

(8)

75 (3) Min.

 

 

 

 

above the top of the horizontal flow pipe, fitted as shown.

Return

Min.

22 (3/4)

 

 

 

The vent connection MUST NOT be made immediately off

 

Flow

Open vent

 

To pump

 

the top of the boiler, as venting is made less efficient.

 

 

 

 

 

 

 

3.

The maximum practical length of 15mm cold feed pipe

 

 

Highest

150

 

 

 

should be used in order to reduce the effective volume of

 

 

(6)

 

 

 

 

 

point of

 

 

 

system water expanding into the feed/expansion cistern to

 

 

Max

 

 

 

 

 

flow or

 

 

 

a minimum.

 

cla7839

 

return

Max. practical

 

 

 

 

 

 

Note. The pump manufacturers minimum

 

 

 

 

 

length

requirements must be complied with.

All dimensions in mm (in.).

N.B. Imperial dimensions are approximate

10

classic HE - Installation & Servicing

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Contents Installation and servicing Classic HE Installation & Servicing Document Amendments General Data Key to symbolsGeneral HE12 HE15 HE18Classic HE Optional Extra Kits General IntroductionSafe Handling Location of BoilerBoiler Clearances Installation from inside onlyGeneral Boiler Water Connections Side and Rear FlueGAS Supply Flue InstallationCompartment Installations BathroomsWater Treatment General TerminalAIR Supply Water Circulation SystemOpen Vent System Requirements Fully Pumped LOW Head InstallationsElectrical Supply Condensate Drain Refer to Frames 38, 39General Sealed System Requirements Sealed System Requirements Installation Boiler Assembly Exploded viewHardware Pack 1 Contents Installation UnpackingUnpack and check the contents Pack a Contents Pack B ContentsPack Product No Installation Packaging and Casing RemovalDetermining the Flue Length Side Outlet Kit Product NoWall Mounting Template Flue Assembly Exploded ViewPreparing the Wall Cut to length X, refer to Frame Cutting the Flue wall thicknesses of 75 to 705mmRemove any burrs and remove the inner flue support ring Mounting the Boiler Connecting the Flue to the BoilerWall Mounting Plate Without Optional Flue finishing KitFor wall thickness 270mm to 775mm Fitting the Flue Assembly Cutting the Flue For flue lengths 270 to 775mm onlyInstallation Mounting the Boiler Flues over 1 metre longFlue Extension Ducts Fitting the KITRoof Flue KIT Contents / Options FlueTerminal Position Minimum Dimension Installation Flue Terminal PositionFlue Arrangement Installation Assembling the Roof Flue KIT Engagement in the final flue duct sealWater Connections Condensate Pipe Termination ConfigurationsGAS Connection Condensate DrainCondensate Pipe Termination Configurations Electrical Connections External ControlsThermostat Installation Pictorial WiringMID Position Valve Pumped only Blue Black Brown Grey Orange Thermostat PinkFrost Protection Installation TWO Spring Closed ValveBlue Yellow/green Black Orange Brown Violet Red Pink White To gain access to the gas valve Installation Commissioning and TestingFitting the Boiler Casing See diagram A, Frame Initial LightingHanding Over Initial LightingGeneral Checks Water Circulating SystemBurner and AIR BOX Removal Servicing Servicing ScheduleBoiler Front Panel Removal Disconnect the electrical supply and turn off gas supplyCleaning the Burner and Pilot Assembly Servicing Cleaning the FAN Assembly / the FluewaysCleaning the Recuperator GAS Pressure Adjustment Servicing Cleaning the SiphonReassembly Replacement of Parts GeneralThermostat control Servicing Overheat Thermostat ReplacementOn/off switch Thermistor sensor leadPilot Burner Replacement Servicing Limit Thermostat ReplacementFlue Protection Thermostat Replacement Pull off the two electrical connectionsMain Burner and Main Burner Injector Replacement Servicing Ignition Electrode and Lead ReplacementGAS Control Valve Replacement Printed Circuit Board PCB Replacement Servicing FAN ReplacementAIR Pressure Switch APS Replacement Combustion Chamber Insulation ReplacementCasing Front Seal Replacement Heat Exchanger ReplacementServicing Servicing Siphon Replacement Fault Finding FindingShort List of Parts GC Part No Description Qty Product NoShort List of Parts Short Parts List Installer Notification Guidelines GAS Boiler Commissioning Checklist Service 5 Date Service 1 DateService 3 Date Service 7 DateTechnical Training Certified ProductUsers guide Important Notes SafetyElectricity Supply Minimum ClearancesMaintenance Control of Water TemperatureCleaning To Shut Down the BoilerPoints for the Boiler User
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HE12, HE15, HE18, HE9 specifications

The IDEAL INDUSTRIES HE series, comprising the HE24, HE18, HE15, and HE12 models, represents a significant advancement in the field of electrical testing and measurement tools. These versatile testers stand out in professional environments for their high accuracy, user-friendly interfaces, and advanced features designed to enhance efficiency and reliability in electrical inspections.

The HE24 is the flagship model, boasting an extensive range of functionalities. It includes advanced digital multimeter capabilities, allowing for precise measurements of voltage, current, and resistance. Its True RMS feature ensures accurate readings, even with non-linear loads. The HE24 also incorporates advanced connectivity options, including Bluetooth technology, enabling users to transfer data wirelessly to smartphones or tablets for further analysis. The large, backlit display enhances visibility in various lighting conditions, making it an ideal tool for both indoor and outdoor use.

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The HE15 and HE12 models represent the compact, entry-level offerings in the HE series. Designed for the budget-conscious user, these models retain essential functionalities such as basic voltage and current measuring capabilities while prioritizing ease of use. The HE15 includes a simple LED indicator to signal when measurements are being taken, promoting straightforward operation. Additionally, the HE12 features a lightweight design, making it the perfect tool for on-the-go technicians.

All models in the IDEAL INDUSTRIES HE series are engineered with safety in mind, adhering to stringent international testing standards. They provide superior insulation resistance and a high degree of accuracy, mitigating the risks associated with electrical work. Furthermore, their IP-rated enclosures ensure protection against dust and moisture, enhancing longevity.

In conclusion, the IDEAL INDUSTRIES HE24, HE18, HE15, and HE12 series represent a comprehensive range of electrical testing tools that cater to professionals' varied needs. With their combination of advanced features, user-friendly designs, and safety compliance, these models are excellent choices for any electrical technician aiming for accuracy and efficiency in their work.