IDEAL INDUSTRIES HE18, HE9, HE12, HE15 Installation Mounting the Boiler, Flues over 1 metre long

Page 21

INSTALLATION

26 MOUNTING THE BOILER

Note. The boiler may require two men to lift it onto the wall mounting plate.

For downward routing of pipes the M5 spacer (supplied in

cla7844

the downward piping kit) should now be fitted to the

 

back of the boiler.

 

1. The boiler is supplied for rear outlet installation.

 

Remove the blanking plate from the top outlet and

 

retain.

 

2. Remove the fan electrical connections, the air

 

pressure switch sensing pipe, the CO/CO2

 

sensing pipe and the 2 fan fixing screws and

6

remove the fan. Refer to frame 15.

 

3.Remove the top section of the recuperator. Refer to Frame 15. Remove the rubber fan seal and fit this to the new recuperator top

outlet casting.

5

4.Fit the blanking plate and gasket to the rear flue hole with the 3 M5 nuts provided.

5.Fit the recuperator top outlet casting c/w rubber fan seal and retain with the two M5 screws previously removed.

6.Remove the plastic sealing plug and fit the top outlet connecting casting and gasket, retaining with

the 2 M4 screws and 1 M5 screw provided.

7. Refit the fan into the rubber seal

8

 

and secure with the 2 fixing

 

screws, replace the fan

 

electrical connections, air

 

pressure switch sensing pipe

 

and CO/CO2 sensing pipe.

 

8.Lift the boiler onto the wall mounting bracket.

9.Remove the bottom packaging

protection

Jacking screw

10.Check the boiler alignment to the wall using a spirit level and adjust as necessary with the jacking screw.

11. Line up the hole in the jacking

10

9

screw with the hole in the wall

previously drilled and secure with the

cla7672

 

No. 14x50mm wood screw.

 

4

6

1

6

Electrical

Air pressure

switch & CO/CO2

connections

sensing pipes

 

7

Fixing

Rubber

screws

seal

 

SIDE FLUE OUTLET

27 CONNECTING THE FLUE TO THE BOILER

Note.

Before fitting the flue turret fill the condensate trap or siphon trap within the boiler by pouring a cupful of water into the flue outlet A.

Take care to ensure that the water is only poured into the flue outlet, and does not spill into the boiler casing.

1.Insert the flue assembly through the prepared hole in the wall.

2.Fit the flat self adhesive gasket supplied, to the flange of the turret, carefully aligning the fixing holes. Locate the flue turret on the top of the boiler. CHECK

THAT THE FLUE SEAL LOCATED IN THE TOP OF THE FLUE MANIFOLD IS SECURE AND GIVING AN EFFECTIVE SEAL.

3.Locate the flue into the turret and push to ensure full engagement.

4.Secure the flue turret on top of the boiler with the 4 screws provided.

5.Flues over 1 metre long.

Fix the flue support bracket to the wall, using the 2 wall plugs and wood screws.

1

2 3

Gasket

4

A

cla8184

classic HE - Installation & Servicing

21

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Contents Installation and servicing Classic HE Installation & Servicing Document Amendments General Key to symbolsGeneral Data HE12 HE15 HE18Classic HE Safe Handling General IntroductionOptional Extra Kits Location of BoilerGeneral Boiler Water Connections Installation from inside onlyBoiler Clearances Side and Rear FlueCompartment Installations Flue InstallationGAS Supply BathroomsAIR Supply General TerminalWater Treatment Water Circulation SystemElectrical Supply LOW Head InstallationsOpen Vent System Requirements Fully Pumped Condensate Drain Refer to Frames 38, 39General Sealed System Requirements Sealed System Requirements Boiler Assembly Exploded view InstallationUnpack and check the contents Pack a Contents Installation UnpackingHardware Pack 1 Contents Pack B ContentsDetermining the Flue Length Installation Packaging and Casing RemovalPack Product No Side Outlet Kit Product NoFlue Assembly Exploded View Wall Mounting TemplatePreparing the Wall Cutting the Flue wall thicknesses of 75 to 705mm Cut to length X, refer to FrameRemove any burrs and remove the inner flue support ring Wall Mounting Plate Connecting the Flue to the BoilerMounting the Boiler Without Optional Flue finishing KitFor wall thickness 270mm to 775mm Cutting the Flue For flue lengths 270 to 775mm only Fitting the Flue AssemblyFlues over 1 metre long Installation Mounting the BoilerFitting the KIT Flue Extension DuctsFlue Roof Flue KIT Contents / OptionsInstallation Flue Terminal Position Terminal Position Minimum DimensionFlue Arrangement Engagement in the final flue duct seal Installation Assembling the Roof Flue KITGAS Connection Condensate Pipe Termination ConfigurationsWater Connections Condensate DrainCondensate Pipe Termination Configurations External Controls Electrical ConnectionsMID Position Valve Pumped only Installation Pictorial WiringThermostat Blue Black Brown Grey Orange Thermostat PinkInstallation TWO Spring Closed Valve Frost ProtectionBlue Yellow/green Black Orange Brown Violet Red Pink White Fitting the Boiler Casing See diagram A, Frame Installation Commissioning and TestingTo gain access to the gas valve Initial LightingGeneral Checks Initial LightingHanding Over Water Circulating SystemBoiler Front Panel Removal Servicing Servicing ScheduleBurner and AIR BOX Removal Disconnect the electrical supply and turn off gas supplyServicing Cleaning the FAN Assembly / the Flueways Cleaning the Burner and Pilot AssemblyCleaning the Recuperator Reassembly Servicing Cleaning the SiphonGAS Pressure Adjustment Replacement of Parts GeneralOn/off switch Servicing Overheat Thermostat ReplacementThermostat control Thermistor sensor leadFlue Protection Thermostat Replacement Servicing Limit Thermostat ReplacementPilot Burner Replacement Pull off the two electrical connectionsServicing Ignition Electrode and Lead Replacement Main Burner and Main Burner Injector ReplacementGAS Control Valve Replacement AIR Pressure Switch APS Replacement Servicing FAN ReplacementPrinted Circuit Board PCB Replacement Combustion Chamber Insulation ReplacementHeat Exchanger Replacement Casing Front Seal ReplacementServicing Servicing Siphon Replacement Finding Fault FindingGC Part No Description Qty Product No Short List of PartsShort List of Parts Short Parts List Installer Notification Guidelines GAS Boiler Commissioning Checklist Service 3 Date Service 1 DateService 5 Date Service 7 DateCertified Product Technical TrainingUsers guide Electricity Supply SafetyImportant Notes Minimum ClearancesCleaning Control of Water TemperatureMaintenance To Shut Down the BoilerPoints for the Boiler User
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HE12, HE15, HE18, HE9 specifications

The IDEAL INDUSTRIES HE series, comprising the HE24, HE18, HE15, and HE12 models, represents a significant advancement in the field of electrical testing and measurement tools. These versatile testers stand out in professional environments for their high accuracy, user-friendly interfaces, and advanced features designed to enhance efficiency and reliability in electrical inspections.

The HE24 is the flagship model, boasting an extensive range of functionalities. It includes advanced digital multimeter capabilities, allowing for precise measurements of voltage, current, and resistance. Its True RMS feature ensures accurate readings, even with non-linear loads. The HE24 also incorporates advanced connectivity options, including Bluetooth technology, enabling users to transfer data wirelessly to smartphones or tablets for further analysis. The large, backlit display enhances visibility in various lighting conditions, making it an ideal tool for both indoor and outdoor use.

The HE18 model, while slightly more streamlined than the HE24, still offers robust capabilities. It features multiple testing modes, including continuity and diode testing, catering to a wide range of electrical tasks. The HE18 also utilizes a user-friendly interface, allowing technicians to navigate easily through various functions. Equipped with a protective rubber housing, this model is durable and built to withstand the rigors of frequent use on job sites.

The HE15 and HE12 models represent the compact, entry-level offerings in the HE series. Designed for the budget-conscious user, these models retain essential functionalities such as basic voltage and current measuring capabilities while prioritizing ease of use. The HE15 includes a simple LED indicator to signal when measurements are being taken, promoting straightforward operation. Additionally, the HE12 features a lightweight design, making it the perfect tool for on-the-go technicians.

All models in the IDEAL INDUSTRIES HE series are engineered with safety in mind, adhering to stringent international testing standards. They provide superior insulation resistance and a high degree of accuracy, mitigating the risks associated with electrical work. Furthermore, their IP-rated enclosures ensure protection against dust and moisture, enhancing longevity.

In conclusion, the IDEAL INDUSTRIES HE24, HE18, HE15, and HE12 series represent a comprehensive range of electrical testing tools that cater to professionals' varied needs. With their combination of advanced features, user-friendly designs, and safety compliance, these models are excellent choices for any electrical technician aiming for accuracy and efficiency in their work.
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