IDEAL INDUSTRIES HE9 Initial Lighting, General Checks, Handing Over, Water Circulating System

Page 32

INSTALLATION

INSTALLATION

49 INITIAL LIGHTING - continued

19.Swing the control box back into its working position and secure.

20.Refit the controls pod to the boiler casing and tighten the 2

front fixing screws.

21. Close the pod door.

cla7679

cla7678 controls support

fixing screws

50 GENERAL CHECKS

Make the following checks for correct operation:

 

Knob Setting

 

Flow Temperature

 

1. Set the boiler thermostat knob to position 6 and operate the mains

 

 

 

oC

oF

 

 

on/off switch. Check that the main burner lights and extinguishes

 

 

 

 

 

 

 

 

1

 

54

130

 

 

in response.

 

 

 

 

 

2

 

60

140

 

2.

The correct operation of ANY programmer and all other system

 

 

 

 

controls should be proved.

 

3

 

66

150

 

 

Operate each control separately and check that the main burner or

 

 

 

 

 

4

 

71

160

 

 

circulating pump, as the case may be, responds.

 

 

 

 

 

 

 

 

 

 

3.

Check that the casing is sealed correctly and compressing the

 

5

 

77

170

 

 

sealing strip all around the casing.

 

6

 

82

180

 

4.

Water Circulating System

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

a. With the system HOT, examine all water connections for

 

WARNING.

 

 

 

 

soundness.

 

The boiler MUST NOT be operated with the casing

 

b. With the system still hot, turn off the gas, water and electricity

 

 

 

removed.

 

 

 

 

supplies to the boiler and drain down, in order to complete the

 

 

 

 

 

 

 

 

 

 

 

 

flushing process.

 

 

 

 

 

 

 

c. Refill and vent the system, clear all air locks and again check for

5. Finally, set the controls to the user's requirements.

 

water soundness.

The temperatures quoted above are approximate and

 

d. Balance the system.

 

vary between installations.

 

 

 

51 HANDING OVER

After completing the installation and commissioning of the system the installer should hand over to the householder by the following actions:

1.Hand the User's Instructions to the Householder and explain his or her responsibilities under the current Gas Safety (Installation and Use) Regulations or rules in force.

2.Draw attention to the Lighting Instruction label affixed to the controls pod door.

3.Explain and demonstrate the lighting and shutting down procedures.

4.The operation of the boiler and the use and adjustment of ALL system controls should be fully explained to the Householder, to ensure the greatest possible fuel economy, consistent with household requirements of both heating and hot water consumption.

Advise the User of the precautions necessary to prevent damage to the system and to the building, in the event of the system remaining inoperative during frosty conditions.

5.Explain the function and the use of the boiler thermostat and external controls.

6.Explain the function of the boiler overheat thermostat and emphasise that if cutout persists, the boiler should be turned off and a registered CORGI installer consulted. In IE contact a Competent Person.

7.Explain and demonstrate the function of time and temperature controls, radiator valves etc., for the economic use of the system.

8.If any programmer is fitted draw attention to the Programmer User's Instructions and hand them to the Householder.

9.After installation and commissioning please complete the

Commissioning Checklist before handover to the customer. For IE, it is necessary to complete a "Declaration of Conformity" to indicate compliance to I.S. 813:2002.

10.Stress the importance of regular servicing by a CORGI registered installer and that a comprehensive service should be carried out AT LEAST ONCE A YEAR. In IE servicing work must be carried out by a Competent Person.

32

classic HE - Installation & Servicing

Page 31 Page 33
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Page 31 Page 33
Contents Installation and servicing Classic HE Installation & Servicing Document Amendments Key to symbols GeneralGeneral Data HE12 HE15 HE18Classic HE General Introduction Safe HandlingOptional Extra Kits Location of BoilerInstallation from inside only General Boiler Water ConnectionsBoiler Clearances Side and Rear FlueFlue Installation Compartment InstallationsGAS Supply BathroomsGeneral Terminal AIR SupplyWater Treatment Water Circulation SystemLOW Head Installations Electrical SupplyOpen Vent System Requirements Fully Pumped Condensate Drain Refer to Frames 38, 39General Sealed System Requirements Sealed System Requirements Installation Boiler Assembly Exploded viewInstallation Unpacking Unpack and check the contents Pack a ContentsHardware Pack 1 Contents Pack B ContentsInstallation Packaging and Casing Removal Determining the Flue LengthPack Product No Side Outlet Kit Product NoPreparing the Wall Flue Assembly Exploded ViewWall Mounting Template Remove any burrs and remove the inner flue support ring Cutting the Flue wall thicknesses of 75 to 705mmCut to length X, refer to Frame Connecting the Flue to the Boiler Wall Mounting PlateMounting the Boiler Without Optional Flue finishing KitFor wall thickness 270mm to 775mm Fitting the Flue Assembly Cutting the Flue For flue lengths 270 to 775mm onlyInstallation Mounting the Boiler Flues over 1 metre longFlue Extension Ducts Fitting the KITRoof Flue KIT Contents / Options FlueFlue Arrangement Installation Flue Terminal PositionTerminal Position Minimum Dimension Installation Assembling the Roof Flue KIT Engagement in the final flue duct sealCondensate Pipe Termination Configurations GAS ConnectionWater Connections Condensate DrainCondensate Pipe Termination Configurations Electrical Connections External ControlsInstallation Pictorial Wiring MID Position Valve Pumped onlyThermostat Blue Black Brown Grey Orange Thermostat PinkBlue Yellow/green Black Orange Brown Violet Red Pink White Installation TWO Spring Closed ValveFrost Protection Installation Commissioning and Testing Fitting the Boiler Casing See diagram A, FrameTo gain access to the gas valve Initial LightingInitial Lighting General ChecksHanding Over Water Circulating SystemServicing Servicing Schedule Boiler Front Panel RemovalBurner and AIR BOX Removal Disconnect the electrical supply and turn off gas supplyCleaning the Recuperator Servicing Cleaning the FAN Assembly / the FluewaysCleaning the Burner and Pilot Assembly Servicing Cleaning the Siphon ReassemblyGAS Pressure Adjustment Replacement of Parts GeneralServicing Overheat Thermostat Replacement On/off switchThermostat control Thermistor sensor leadServicing Limit Thermostat Replacement Flue Protection Thermostat ReplacementPilot Burner Replacement Pull off the two electrical connectionsGAS Control Valve Replacement Servicing Ignition Electrode and Lead ReplacementMain Burner and Main Burner Injector Replacement Servicing FAN Replacement AIR Pressure Switch APS ReplacementPrinted Circuit Board PCB Replacement Combustion Chamber Insulation ReplacementServicing Heat Exchanger ReplacementCasing Front Seal Replacement Servicing Siphon Replacement Fault Finding FindingShort List of Parts GC Part No Description Qty Product NoShort List of Parts Short Parts List Installer Notification Guidelines GAS Boiler Commissioning Checklist Service 1 Date Service 3 DateService 5 Date Service 7 DateTechnical Training Certified ProductUsers guide Safety Electricity SupplyImportant Notes Minimum ClearancesControl of Water Temperature CleaningMaintenance To Shut Down the BoilerPoints for the Boiler User
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HE12, HE15, HE18, HE9 specifications

The IDEAL INDUSTRIES HE series, comprising the HE24, HE18, HE15, and HE12 models, represents a significant advancement in the field of electrical testing and measurement tools. These versatile testers stand out in professional environments for their high accuracy, user-friendly interfaces, and advanced features designed to enhance efficiency and reliability in electrical inspections.

The HE24 is the flagship model, boasting an extensive range of functionalities. It includes advanced digital multimeter capabilities, allowing for precise measurements of voltage, current, and resistance. Its True RMS feature ensures accurate readings, even with non-linear loads. The HE24 also incorporates advanced connectivity options, including Bluetooth technology, enabling users to transfer data wirelessly to smartphones or tablets for further analysis. The large, backlit display enhances visibility in various lighting conditions, making it an ideal tool for both indoor and outdoor use.

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The HE15 and HE12 models represent the compact, entry-level offerings in the HE series. Designed for the budget-conscious user, these models retain essential functionalities such as basic voltage and current measuring capabilities while prioritizing ease of use. The HE15 includes a simple LED indicator to signal when measurements are being taken, promoting straightforward operation. Additionally, the HE12 features a lightweight design, making it the perfect tool for on-the-go technicians.

All models in the IDEAL INDUSTRIES HE series are engineered with safety in mind, adhering to stringent international testing standards. They provide superior insulation resistance and a high degree of accuracy, mitigating the risks associated with electrical work. Furthermore, their IP-rated enclosures ensure protection against dust and moisture, enhancing longevity.

In conclusion, the IDEAL INDUSTRIES HE24, HE18, HE15, and HE12 series represent a comprehensive range of electrical testing tools that cater to professionals' varied needs. With their combination of advanced features, user-friendly designs, and safety compliance, these models are excellent choices for any electrical technician aiming for accuracy and efficiency in their work.
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