IDEAL INDUSTRIES HE12, HE9, HE18, HE15 General Introduction, Safe Handling, Optional Extra Kits

GENERAL

INTRODUCTION

The classic HE 9, 12, 15 and 18 are a range of automatically fully controlled, wall mounted, balanced flue, fanned, high efficiency, condensing gas boilers.

The primary heat exchanger is cast iron. The secondary heat exchanger is aluminium. The boiler casing is of white enamelled mild steel.

The boiler casing has a removable controls pod containing a drop-down door. The boiler thermostat is located behind the drop- down door.

Note. These boilers cannot be used on systems which include gravity circulation.

See Frame 1 for details of the correct boiler tappings to use.

The boilers are supplied with a standard flue kit suitable for rear outlet from 114 mm (4 1/2") to 705 mm (30 1/2").

Side outlet applications require the optional extra side outlet kit.

The boilers are suitable for connection to the following open vented or sealed systems:

•Fully pumped CH and indirect DHW

•Pumped heating only.

•Pumped indirect DHW only.

SAFE HANDLING

This boiler may require 2 operatives to move it to its installation site, remove it from its packaging base and during movement into its installation location. Manoeuvring the boiler may include the use of a sack truck and involve lifting, pushing and pulling.

Caution should be exercised during these operations.

Operatives should be knowledgeable in handling techniques when performing these tasks and the following precautions should be considered:

•Grip the boiler. Refer to Frame 18.

•Split the boiler down to reduce the weight, e.g. remove casing and hardware pack. Refer to Frame 9.

•Be physically capable.

•Use PPE as appropriate, e.g. gloves, safety footwear.

During all manoeuvres and handling actions, every attempt should be made to ensure the following unless unavoidable and/or the weight is light.

•Keep back straight.

•Avoid twisting at the waist.

•Avoid upper body/top heavy bending.

•Always grip with the palm of the hand.

•Use designated hand holds.

•Keep load as close to the body as possible.

•Always use assistance if required.

OPTIONAL EXTRA KITS

FLUING:

zFlue Extension Ducts. (1000mm long) up to 3m

z90o Elbow Kit (60/100 dia maximum no. per installation) up to 2 elbows

CURRENT GAS SAFETY (INSTALLATION AND USE) REGULATIONS OR RULES IN FORCE.

The appliance is suitable only for installation in GB and IE and should be installed in accordance with the rules in force.

In GB, the installation must be carried out by a CORGI Registered Installer. It must be carried out in accordance with the relevant requirements of the:

•Gas Safety (Installation and Use) Regulations

•The appropriate Building Regulations either The Building Regulations, The Building Standards (Scotland), Building Regulations (Northern Ireland).

•The Water Fittings Regulations or Water byelaws in Scotland.

•The Current I.E.E. Wiring Regulations.

Where no specific instructions are given, reference should be made to the relevant British Standard Code of Practice.

In IE, the installation must be carried out by a Competent Person and installed in accordance with the current edition of I.S.813 "Domestic Gas Installations", the current Building Regulations and reference should be made to the current ETCI rules for electrical installation.

Detailed recommendations are contained in the following British Standard Codes of Practice:

BS.6891 Low pressure installation pipes.

BS.6798 Installation of gas fired hot water boilers of rated input not exceeding 70 kW.

BS.5449 Forced circulation hot water systems.

BS.5546 Installation of gas hot water supplies for domestic purposes (2nd Family Gases).

BS.7593 Treatment of water in domestic hot water central heating systems.

BS.5440.1 Flues for gas appliances of rated input not exceeding 70 kW.

BS.5440.2 Ventilation for gas appliances of rated input not exceeding 70 kW.

Health & Safety Document No. 635

The Electricity at Work Regulations, 1989.

Manufacturer’s notes must NOT be taken in any way as overriding statutory obligations.

IMPORTANT. These appliances are certificated by the British Standards Institution for safety and performance. It is, therefore, important that no external control devices, e.g. flue dampers, economisers etc., are directly connected to these appliances - unless covered by these Installation and Servicing instructions or otherwise recommended by Ideal Stelrad Group in writing. If in doubt please enquire.

Any direct reconnection of a control device not approved by Ideal Stelrad Group could invalidate the BSI Certification and the normal appliance warranty. It could also infringe the Gas Safety Regulations and the above regulations.

SAFE HANDLING OF SUBSTANCES

Care should be taken when handling the boiler insulation panels which can cause irritation to the skin. No asbestos, mercury or CFCs are included in any part of this boiler.

z45o Elbow Kit (60/100 dia maximum no. per installation) up to 2 elbows

zSide Outlet Kit

zVertical Connector Kit

zFlue Finishing Kit

zRoof Flue Kit

zHigh Level Flue Outlet Kit

zFlue Deflector Kit

OTHER OPTIONAL KITS:

zDownward Piping Kit

zCondensate Pump Kit

LOCATION OF BOILER

The boiler must be installed on a flat and vertical wall, capable of adequately supporting the weight of the boiler and any ancillary equipment.

The boiler may be fitted on a combustible wall and insulation between the wall and the boiler is not necessary - unless required by the local authority. The boiler must not be fitted outside.

Timber Framed Buildings

If the boiler is to be fitted in a timber framed building it should be fitted in accordance with the Institute of Gas Engineering document IGE/UP/7:1998.

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6 classic HE - Installation & Servicing