IDEAL INDUSTRIES HE15, HE9, HE18, HE12 manual For wall thickness 270mm to 775mm

Page 19

INSTALLATION

20 FLUE ASSEMBLY - Exploded view

For wall thickness 270mm to 775mm

3

1

 

4

The optional side outlet kit is required

 

 

for all side flue applications.

5

 

An optional flue duct extension kit is required for lengths (distance from the outside wall to the relevant side of the boiler casing) greater than 775mm (30 1/2"). Refer to Frame 10.

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2

LEGEND

1.Terminal

2.External weather seal (optional)

3.Internal weather seal (optional)

4.Flue assembly

5.Side outlet kit (Optional)

21 WALL MOUNTING TEMPLATE

Note. The template shows the positions for the fixing holes and the flue hole centres for standard installation.

If the flow and return pipes are to be routed down behind the boiler the downward routing pipe bracket, supplied with the Downward Piping Kit, must be used. This bracket is secured to the wall and it is essential to use only those holes as shown on the wall mounting template.

Care MUST be taken to ensure the correct holes are drilled.

1.Tape the template into the selected position.

2.Ensure squareness by hanging a plumb line as shown.

3.Extend the flue centre line onto the side wall and measure in 120mm for standard installation or 156mm when using downward routing pipe kit.

4.Mark onto the wall the following:

a.The 2 wall mounting plate screw positions (choose one from each group).

b.The fixing hole for the jacking screw.

c.The position of the flue duct hole.

Note. Mark the centre of the hole as well as the circumference.

5.Remove template from the wall.

Extended

3 centre line

120mm

 

 

Standard

Installation

 

 

 

156mm

With

downward

 

 

 

 

 

routing

 

 

 

pipe

 

 

 

kit

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22 PREPARING THE WALL

IMPORTANT. Ensure that, during the cutting operation, masonry falling outside of the building does not cause damage or personal injury.

1. Cut the flue hole, preferably with a 125mm (5") core boring tool, ensuring that the hole is square to the wall. If the hole has been accurately cut with a drill then making good the inner wall face is not essential as a seal is provided (an optional extra outer wall seal is required if necessary). However, both wall faces immediately around the cut hole should be flat; make good if necessary. For less accurate holes make good to approximately 125mm (5") diameter at the 2 wall faces.

2.Drill 3 holes, 2 for the wall mounting plate and 1 for the jacking screw with an 8mm (5/16") masonry drill.

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SIDE FLUE OUTLET

classic HE - Installation & Servicing

19

Image 19
Contents Installation and servicing Classic HE Installation & Servicing Document Amendments HE12 HE15 HE18 Key to symbolsGeneral General DataClassic HE Location of Boiler General IntroductionSafe Handling Optional Extra KitsSide and Rear Flue Installation from inside onlyGeneral Boiler Water Connections Boiler ClearancesBathrooms Flue InstallationCompartment Installations GAS SupplyWater Circulation System General TerminalAIR Supply Water TreatmentCondensate Drain Refer to Frames 38, 39 LOW Head InstallationsElectrical Supply Open Vent System Requirements Fully PumpedGeneral Sealed System Requirements Sealed System Requirements Boiler Assembly Exploded view InstallationPack B Contents Installation UnpackingUnpack and check the contents Pack a Contents Hardware Pack 1 ContentsSide Outlet Kit Product No Installation Packaging and Casing RemovalDetermining the Flue Length Pack Product NoWall Mounting Template Flue Assembly Exploded ViewPreparing the Wall Cut to length X, refer to Frame Cutting the Flue wall thicknesses of 75 to 705mmRemove any burrs and remove the inner flue support ring Without Optional Flue finishing Kit Connecting the Flue to the BoilerWall Mounting Plate Mounting the BoilerFor wall thickness 270mm to 775mm Cutting the Flue For flue lengths 270 to 775mm only Fitting the Flue AssemblyFlues over 1 metre long Installation Mounting the BoilerFitting the KIT Flue Extension DuctsFlue Roof Flue KIT Contents / OptionsTerminal Position Minimum Dimension Installation Flue Terminal PositionFlue Arrangement Engagement in the final flue duct seal Installation Assembling the Roof Flue KITCondensate Drain Condensate Pipe Termination ConfigurationsGAS Connection Water ConnectionsCondensate Pipe Termination Configurations External Controls Electrical ConnectionsBlue Black Brown Grey Orange Thermostat Pink Installation Pictorial WiringMID Position Valve Pumped only ThermostatFrost Protection Installation TWO Spring Closed ValveBlue Yellow/green Black Orange Brown Violet Red Pink White Initial Lighting Installation Commissioning and TestingFitting the Boiler Casing See diagram A, Frame To gain access to the gas valveWater Circulating System Initial LightingGeneral Checks Handing OverDisconnect the electrical supply and turn off gas supply Servicing Servicing ScheduleBoiler Front Panel Removal Burner and AIR BOX RemovalCleaning the Burner and Pilot Assembly Servicing Cleaning the FAN Assembly / the FluewaysCleaning the Recuperator Replacement of Parts General Servicing Cleaning the SiphonReassembly GAS Pressure AdjustmentThermistor sensor lead Servicing Overheat Thermostat ReplacementOn/off switch Thermostat controlPull off the two electrical connections Servicing Limit Thermostat ReplacementFlue Protection Thermostat Replacement Pilot Burner ReplacementMain Burner and Main Burner Injector Replacement Servicing Ignition Electrode and Lead ReplacementGAS Control Valve Replacement Combustion Chamber Insulation Replacement Servicing FAN ReplacementAIR Pressure Switch APS Replacement Printed Circuit Board PCB ReplacementCasing Front Seal Replacement Heat Exchanger ReplacementServicing Servicing Siphon Replacement Finding Fault FindingGC Part No Description Qty Product No Short List of PartsShort List of Parts Short Parts List Installer Notification Guidelines GAS Boiler Commissioning Checklist Service 7 Date Service 1 DateService 3 Date Service 5 DateCertified Product Technical TrainingUsers guide Minimum Clearances SafetyElectricity Supply Important NotesTo Shut Down the Boiler Control of Water TemperatureCleaning MaintenancePoints for the Boiler User
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HE12, HE15, HE18, HE9 specifications

The IDEAL INDUSTRIES HE series, comprising the HE24, HE18, HE15, and HE12 models, represents a significant advancement in the field of electrical testing and measurement tools. These versatile testers stand out in professional environments for their high accuracy, user-friendly interfaces, and advanced features designed to enhance efficiency and reliability in electrical inspections.

The HE24 is the flagship model, boasting an extensive range of functionalities. It includes advanced digital multimeter capabilities, allowing for precise measurements of voltage, current, and resistance. Its True RMS feature ensures accurate readings, even with non-linear loads. The HE24 also incorporates advanced connectivity options, including Bluetooth technology, enabling users to transfer data wirelessly to smartphones or tablets for further analysis. The large, backlit display enhances visibility in various lighting conditions, making it an ideal tool for both indoor and outdoor use.

The HE18 model, while slightly more streamlined than the HE24, still offers robust capabilities. It features multiple testing modes, including continuity and diode testing, catering to a wide range of electrical tasks. The HE18 also utilizes a user-friendly interface, allowing technicians to navigate easily through various functions. Equipped with a protective rubber housing, this model is durable and built to withstand the rigors of frequent use on job sites.

The HE15 and HE12 models represent the compact, entry-level offerings in the HE series. Designed for the budget-conscious user, these models retain essential functionalities such as basic voltage and current measuring capabilities while prioritizing ease of use. The HE15 includes a simple LED indicator to signal when measurements are being taken, promoting straightforward operation. Additionally, the HE12 features a lightweight design, making it the perfect tool for on-the-go technicians.

All models in the IDEAL INDUSTRIES HE series are engineered with safety in mind, adhering to stringent international testing standards. They provide superior insulation resistance and a high degree of accuracy, mitigating the risks associated with electrical work. Furthermore, their IP-rated enclosures ensure protection against dust and moisture, enhancing longevity.

In conclusion, the IDEAL INDUSTRIES HE24, HE18, HE15, and HE12 series represent a comprehensive range of electrical testing tools that cater to professionals' varied needs. With their combination of advanced features, user-friendly designs, and safety compliance, these models are excellent choices for any electrical technician aiming for accuracy and efficiency in their work.