IDEAL INDUSTRIES HE15, HE9 Installation Packaging and Casing Removal, Determining the Flue Length

Page 15

INSTALLATION

9 PACKAGING AND CASING REMOVAL

1.Cut straps and remove outer carton.

2.Remove packing from top of boiler (Note the wall mounting plate is packed on this packing)

3.Leave bottom packing in place.

4.Slightly open plastic controls door to gain access to the front panel fixing screws.

5.Remove the front casing as follows and place to one side to avoid damage.

a.Undo the 2 front casing retaining screws (a) retaining the casing to the back panel.

b.Lift the bottom of the front of the boiler casing up slightly then unhook from the top.

6.Remove the hardware pack from the inside of the boiler

7.Remove the boiler from its packaging base. But do not remove bottom packaging. The boiler may now be stood upright on its controls support protection frame to ease handling and installation.

8.Unpack the boiler terminal box (pack 'B') and, if applicable, the extension flue box(es) (pack 'D').

Front panel

cla7630

(a)Casing retaining screws

Packaging base

Controls pod casing

INSTALLATION

10 DETERMINING THE FLUE LENGTH

It is MOST IMPORTANT that the boiler is installed in a vertical position.

FLUE KITS

Pack B: supplied as standard.

Pack D: optional extension kit for side flue or vertical flue outlet. Refer to Frame 28.

Side Outlet Kit: For side outlet applications. Refer to Frame 20- 27.

REAR FLUE

INSTALLATION

Flue length for rear

190mm 190mm

Y

SIDE FLUE

INSTALLATION

X

CLA7636

1.A maximum of 3 extension ducts (plus the standard flue duct) may be used together.

2.Flue extensions of greater than 1m (39") should be supported with the bracket provided.

90o Elbow kit (equivalent flue length resistance = 1.5m) 45o Elbow kit (equivalent flue length resistance = 1.0m)

Flue length mm*

Accessories

 

 

From 75 up to 705 (Rear flue)

 

or

B Pack 1 off

From 270 up to 775 (Side flue)

 

 

 

775 to 1680

B Pack 1 off + D Pack, 1 off *

 

 

1680 to 2585

B Pack 1 off + D Pack, 2 off *

 

 

2585 to 3000

B Pack 1 off + D Pack, 3 off *

 

 

B Pack Product No. 201 816

 

Jacking screw for boiler alignment

Note.

A roof flue kit is available as an optional extra for vertical flue installation, supplied with separate fitting instructions. Refer to Frames 31 to 35.

* Side flue only

D Pack Product No. 201 180

Side Outlet Kit Product No. 201 866

* Measured from centre line of boiler to outside of wall.

Note. The flue duct MUST be inclined at 1.5 degrees to the horizontal to allow condensate to drain back into the boiler and out through the condensate drain. (Only necessary if using one or more ‘D’ extension duct packs)

classic HE - Installation & Servicing

15

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Contents Installation and servicing Classic HE Installation & Servicing Document Amendments HE12 HE15 HE18 Key to symbolsGeneral General DataClassic HE Location of Boiler General IntroductionSafe Handling Optional Extra KitsSide and Rear Flue Installation from inside onlyGeneral Boiler Water Connections Boiler ClearancesBathrooms Flue InstallationCompartment Installations GAS SupplyWater Circulation System General TerminalAIR Supply Water TreatmentCondensate Drain Refer to Frames 38, 39 LOW Head InstallationsElectrical Supply Open Vent System Requirements Fully PumpedGeneral Sealed System Requirements Sealed System Requirements Boiler Assembly Exploded view InstallationPack B Contents Installation UnpackingUnpack and check the contents Pack a Contents Hardware Pack 1 ContentsSide Outlet Kit Product No Installation Packaging and Casing RemovalDetermining the Flue Length Pack Product NoFlue Assembly Exploded View Wall Mounting TemplatePreparing the Wall Cutting the Flue wall thicknesses of 75 to 705mm Cut to length X, refer to FrameRemove any burrs and remove the inner flue support ring Without Optional Flue finishing Kit Connecting the Flue to the BoilerWall Mounting Plate Mounting the BoilerFor wall thickness 270mm to 775mm Cutting the Flue For flue lengths 270 to 775mm only Fitting the Flue AssemblyFlues over 1 metre long Installation Mounting the BoilerFitting the KIT Flue Extension DuctsFlue Roof Flue KIT Contents / OptionsInstallation Flue Terminal Position Terminal Position Minimum DimensionFlue Arrangement Engagement in the final flue duct seal Installation Assembling the Roof Flue KITCondensate Drain Condensate Pipe Termination ConfigurationsGAS Connection Water ConnectionsCondensate Pipe Termination Configurations External Controls Electrical ConnectionsBlue Black Brown Grey Orange Thermostat Pink Installation Pictorial WiringMID Position Valve Pumped only ThermostatInstallation TWO Spring Closed Valve Frost ProtectionBlue Yellow/green Black Orange Brown Violet Red Pink White Initial Lighting Installation Commissioning and TestingFitting the Boiler Casing See diagram A, Frame To gain access to the gas valveWater Circulating System Initial LightingGeneral Checks Handing OverDisconnect the electrical supply and turn off gas supply Servicing Servicing ScheduleBoiler Front Panel Removal Burner and AIR BOX RemovalServicing Cleaning the FAN Assembly / the Flueways Cleaning the Burner and Pilot AssemblyCleaning the Recuperator Replacement of Parts General Servicing Cleaning the SiphonReassembly GAS Pressure AdjustmentThermistor sensor lead Servicing Overheat Thermostat ReplacementOn/off switch Thermostat controlPull off the two electrical connections Servicing Limit Thermostat ReplacementFlue Protection Thermostat Replacement Pilot Burner ReplacementServicing Ignition Electrode and Lead Replacement Main Burner and Main Burner Injector ReplacementGAS Control Valve Replacement Combustion Chamber Insulation Replacement Servicing FAN ReplacementAIR Pressure Switch APS Replacement Printed Circuit Board PCB ReplacementHeat Exchanger Replacement Casing Front Seal ReplacementServicing Servicing Siphon Replacement Finding Fault FindingGC Part No Description Qty Product No Short List of PartsShort List of Parts Short Parts List Installer Notification Guidelines GAS Boiler Commissioning Checklist Service 7 Date Service 1 DateService 3 Date Service 5 DateCertified Product Technical TrainingUsers guide Minimum Clearances SafetyElectricity Supply Important NotesTo Shut Down the Boiler Control of Water TemperatureCleaning MaintenancePoints for the Boiler User
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HE12, HE15, HE18, HE9 specifications

The IDEAL INDUSTRIES HE series, comprising the HE24, HE18, HE15, and HE12 models, represents a significant advancement in the field of electrical testing and measurement tools. These versatile testers stand out in professional environments for their high accuracy, user-friendly interfaces, and advanced features designed to enhance efficiency and reliability in electrical inspections.

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