IDEAL INDUSTRIES HE9 Flue Assembly Exploded View, Wall Mounting Template, Preparing the Wall

Page 16

REAR FLUE OUTLET

INSTALLATION

11 FLUE ASSEMBLY - Exploded View

1

1. An optional flue duct extension kit is

 

required for wall thicknesses greater

2

than 775mm (30 1/2") side flue. Refer to

Frame 10.

 

3

LEGEND

4

1.

Terminal

65

2.

Weather seal

 

(optional extra)

 

3.

Flue assembly

 

4.

Boiler sealing ring

 

5.

Flue extension pipe

 

6.

'O' ring

 

12 WALL MOUNTING TEMPLATE

Note. The template shows the positions of the fixing holes and the rear flue outlet hole centre for standard installation. Care MUST be taken to ensure the correct holes are drilled.

1. Tape template into the selected position. Ensure squareness by hanging a plumbline as shown.

2. If fitting a side flue refer to Frame 21.

3. Mark onto the wall the following:

a. The wall mounting plate screw positions (choose one from each group). Note. Mark the centre of the flue hole as well as the circumference.

b. The position of the flue duct hole. c. The jacking screw fixing hole.

4. Remove the template from the wall.

13 PREPARING THE WALL

IMPORTANT. Ensure that, during the cutting operation, masonry falling outside of the building does not cause damage or personal injury.

1. Cut the flue hole, preferably with a 125mm (5") core boring tool, ensuring that the hole is square to the wall. If the hole has been quite accurately cut with a drill then making good the wall faces is not essential as seals are provided at both ends of the flue. However, both wall faces immediately around the cut hole should be flat; make good if necessary. For less accurate holes make good to approximately 125mm (5") diameter at the two wall faces.

2.Drill 3 holes (two for the wall mounting plate and

one for the jacking screw) with an 8mm (5/16") masonry drill.

3. Insert the plastic plugs provided.

Note. Check all of the hole positions BEFORE drilling

16

classic HE - Installation & Servicing

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Contents Installation and servicing Classic HE Installation & Servicing Document Amendments Key to symbols GeneralGeneral Data HE12 HE15 HE18Classic HE General Introduction Safe HandlingOptional Extra Kits Location of BoilerInstallation from inside only General Boiler Water ConnectionsBoiler Clearances Side and Rear FlueFlue Installation Compartment InstallationsGAS Supply BathroomsGeneral Terminal AIR SupplyWater Treatment Water Circulation SystemLOW Head Installations Electrical SupplyOpen Vent System Requirements Fully Pumped Condensate Drain Refer to Frames 38, 39General Sealed System Requirements Sealed System Requirements Installation Boiler Assembly Exploded viewInstallation Unpacking Unpack and check the contents Pack a ContentsHardware Pack 1 Contents Pack B ContentsInstallation Packaging and Casing Removal Determining the Flue LengthPack Product No Side Outlet Kit Product NoWall Mounting Template Flue Assembly Exploded ViewPreparing the Wall Cut to length X, refer to Frame Cutting the Flue wall thicknesses of 75 to 705mmRemove any burrs and remove the inner flue support ring Connecting the Flue to the Boiler Wall Mounting PlateMounting the Boiler Without Optional Flue finishing KitFor wall thickness 270mm to 775mm Fitting the Flue Assembly Cutting the Flue For flue lengths 270 to 775mm onlyInstallation Mounting the Boiler Flues over 1 metre longFlue Extension Ducts Fitting the KITRoof Flue KIT Contents / Options FlueTerminal Position Minimum Dimension Installation Flue Terminal PositionFlue Arrangement Installation Assembling the Roof Flue KIT Engagement in the final flue duct sealCondensate Pipe Termination Configurations GAS ConnectionWater Connections Condensate DrainCondensate Pipe Termination Configurations Electrical Connections External ControlsInstallation Pictorial Wiring MID Position Valve Pumped onlyThermostat Blue Black Brown Grey Orange Thermostat PinkFrost Protection Installation TWO Spring Closed ValveBlue Yellow/green Black Orange Brown Violet Red Pink White Installation Commissioning and Testing Fitting the Boiler Casing See diagram A, FrameTo gain access to the gas valve Initial LightingInitial Lighting General ChecksHanding Over Water Circulating SystemServicing Servicing Schedule Boiler Front Panel RemovalBurner and AIR BOX Removal Disconnect the electrical supply and turn off gas supplyCleaning the Burner and Pilot Assembly Servicing Cleaning the FAN Assembly / the FluewaysCleaning the Recuperator Servicing Cleaning the Siphon ReassemblyGAS Pressure Adjustment Replacement of Parts GeneralServicing Overheat Thermostat Replacement On/off switchThermostat control Thermistor sensor leadServicing Limit Thermostat Replacement Flue Protection Thermostat ReplacementPilot Burner Replacement Pull off the two electrical connectionsMain Burner and Main Burner Injector Replacement Servicing Ignition Electrode and Lead ReplacementGAS Control Valve Replacement Servicing FAN Replacement AIR Pressure Switch APS ReplacementPrinted Circuit Board PCB Replacement Combustion Chamber Insulation ReplacementCasing Front Seal Replacement Heat Exchanger ReplacementServicing Servicing Siphon Replacement Fault Finding FindingShort List of Parts GC Part No Description Qty Product NoShort List of Parts Short Parts List Installer Notification Guidelines GAS Boiler Commissioning Checklist Service 1 Date Service 3 DateService 5 Date Service 7 DateTechnical Training Certified ProductUsers guide Safety Electricity SupplyImportant Notes Minimum ClearancesControl of Water Temperature CleaningMaintenance To Shut Down the BoilerPoints for the Boiler User
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HE12, HE15, HE18, HE9 specifications

The IDEAL INDUSTRIES HE series, comprising the HE24, HE18, HE15, and HE12 models, represents a significant advancement in the field of electrical testing and measurement tools. These versatile testers stand out in professional environments for their high accuracy, user-friendly interfaces, and advanced features designed to enhance efficiency and reliability in electrical inspections.

The HE24 is the flagship model, boasting an extensive range of functionalities. It includes advanced digital multimeter capabilities, allowing for precise measurements of voltage, current, and resistance. Its True RMS feature ensures accurate readings, even with non-linear loads. The HE24 also incorporates advanced connectivity options, including Bluetooth technology, enabling users to transfer data wirelessly to smartphones or tablets for further analysis. The large, backlit display enhances visibility in various lighting conditions, making it an ideal tool for both indoor and outdoor use.

The HE18 model, while slightly more streamlined than the HE24, still offers robust capabilities. It features multiple testing modes, including continuity and diode testing, catering to a wide range of electrical tasks. The HE18 also utilizes a user-friendly interface, allowing technicians to navigate easily through various functions. Equipped with a protective rubber housing, this model is durable and built to withstand the rigors of frequent use on job sites.

The HE15 and HE12 models represent the compact, entry-level offerings in the HE series. Designed for the budget-conscious user, these models retain essential functionalities such as basic voltage and current measuring capabilities while prioritizing ease of use. The HE15 includes a simple LED indicator to signal when measurements are being taken, promoting straightforward operation. Additionally, the HE12 features a lightweight design, making it the perfect tool for on-the-go technicians.

All models in the IDEAL INDUSTRIES HE series are engineered with safety in mind, adhering to stringent international testing standards. They provide superior insulation resistance and a high degree of accuracy, mitigating the risks associated with electrical work. Furthermore, their IP-rated enclosures ensure protection against dust and moisture, enhancing longevity.

In conclusion, the IDEAL INDUSTRIES HE24, HE18, HE15, and HE12 series represent a comprehensive range of electrical testing tools that cater to professionals' varied needs. With their combination of advanced features, user-friendly designs, and safety compliance, these models are excellent choices for any electrical technician aiming for accuracy and efficiency in their work.
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