IDEAL INDUSTRIES HE12 GAS Connection, Water Connections, Condensate Drain, Front View Side View

Page 26

INSTALLATION

INSTALLATION

36 GAS CONNECTION

Refer to 'Gas Supply ', page 8.

Refer to Frame 2 for gas inlet service dimensions.

Aminimum pressure of 20 mbar MUST be available at the boiler inlet with the boiler operating. The main gas cock is on the left hand side of the gas control valve, as shown. To facilitate connection the gas cock may be removed from the gas control valve.

37 WATER CONNECTIONS

1.Remove the plastic plugs from the flow and return pipes.

2.Make all water connections and check for water soundness.

38 CONDENSATE DRAIN

Refer also to the British Gas document: 'Guidance Notes for the Installation of Domestic Gas Condensing Boilers' (1989).

The boiler comes with a built in condensate siphon trap. The boiler condensate drain must be connected to a drainage point, preferably within the building. This condensate drainage should be run in standard 21.5mm overflow pipe. Connection to the boiler is made by fitting the siphon nut and sealing washer to the threaded siphon outlet.

Ensure that the condensate siphon is full of water before commissioning the boiler. Refer to Frames 19 and 27.

The routing of the drain must be made to allow a minimum fall of 1 in 20 away from the boiler, throughout its length.

The drainage pipework must be arranged so that obstruction (e.g. through freezing) of external drainage pipes does not give rise to spillage within the dwelling.

IMPORTANT.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Front View

 

 

Side View

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

cla7644

70mm (2 3/4") Condensate

 

siphon drain

38mm (1 1/2")

If excessive external pipework cannot be avoided a condensate removal pump (available as an option) and insulation are recommended to prevent possible freezing.

All pipework and fittings in the condensate drain system must be made of plastic. No other materials may be used. The drain outlet on the boiler is standard 21.5mm overflow pipe. This size must not be reduced in any part of its length.

39 CONDENSATE PIPE TERMINATION CONFIGURATIONS

Note. ALL EXTERNAL PIPE RUNS MUST BE INSULATED OR UPSIZED TO 32MM - MAXIMUM LENGTH 3M EXTERNAL

1. INTERNAL TO SINK WASTE

UPSTREAM OF SINK WASTE

Sink constitutes

TRAP

BOILER

air break

Open end of pipe direct into gulley below grating but above water level

2.INTERNAL TO SINK WASTE DOWNSTREAM OF SINK WASTE TRAP (PREFERRED METHOD)

cla7771

75mm trap

Sink

Air Break

cla9252

75mm trap

 

DRAIN

Ground Level

DRAIN

Open end of pipe direct into gulley below grating but above water level

Ground Level

continued . . . .

26

classic HE - Installation & Servicing

Image 26
Contents Installation and servicing Classic HE Installation & Servicing Document Amendments General Data Key to symbolsGeneral HE12 HE15 HE18Classic HE Optional Extra Kits General IntroductionSafe Handling Location of BoilerBoiler Clearances Installation from inside onlyGeneral Boiler Water Connections Side and Rear FlueGAS Supply Flue InstallationCompartment Installations BathroomsWater Treatment General TerminalAIR Supply Water Circulation SystemOpen Vent System Requirements Fully Pumped LOW Head InstallationsElectrical Supply Condensate Drain Refer to Frames 38, 39General Sealed System Requirements Sealed System Requirements Installation Boiler Assembly Exploded viewHardware Pack 1 Contents Installation UnpackingUnpack and check the contents Pack a Contents Pack B ContentsPack Product No Installation Packaging and Casing RemovalDetermining the Flue Length Side Outlet Kit Product NoPreparing the Wall Flue Assembly Exploded ViewWall Mounting Template Remove any burrs and remove the inner flue support ring Cutting the Flue wall thicknesses of 75 to 705mmCut to length X, refer to Frame Mounting the Boiler Connecting the Flue to the BoilerWall Mounting Plate Without Optional Flue finishing KitFor wall thickness 270mm to 775mm Fitting the Flue Assembly Cutting the Flue For flue lengths 270 to 775mm onlyInstallation Mounting the Boiler Flues over 1 metre longFlue Extension Ducts Fitting the KITRoof Flue KIT Contents / Options FlueFlue Arrangement Installation Flue Terminal PositionTerminal Position Minimum Dimension Installation Assembling the Roof Flue KIT Engagement in the final flue duct sealWater Connections Condensate Pipe Termination ConfigurationsGAS Connection Condensate DrainCondensate Pipe Termination Configurations Electrical Connections External ControlsThermostat Installation Pictorial WiringMID Position Valve Pumped only Blue Black Brown Grey Orange Thermostat PinkBlue Yellow/green Black Orange Brown Violet Red Pink White Installation TWO Spring Closed ValveFrost Protection To gain access to the gas valve Installation Commissioning and TestingFitting the Boiler Casing See diagram A, Frame Initial LightingHanding Over Initial LightingGeneral Checks Water Circulating SystemBurner and AIR BOX Removal Servicing Servicing ScheduleBoiler Front Panel Removal Disconnect the electrical supply and turn off gas supplyCleaning the Recuperator Servicing Cleaning the FAN Assembly / the FluewaysCleaning the Burner and Pilot Assembly GAS Pressure Adjustment Servicing Cleaning the SiphonReassembly Replacement of Parts GeneralThermostat control Servicing Overheat Thermostat ReplacementOn/off switch Thermistor sensor leadPilot Burner Replacement Servicing Limit Thermostat ReplacementFlue Protection Thermostat Replacement Pull off the two electrical connectionsGAS Control Valve Replacement Servicing Ignition Electrode and Lead ReplacementMain Burner and Main Burner Injector Replacement Printed Circuit Board PCB Replacement Servicing FAN ReplacementAIR Pressure Switch APS Replacement Combustion Chamber Insulation ReplacementServicing Heat Exchanger ReplacementCasing Front Seal Replacement Servicing Siphon Replacement Fault Finding FindingShort List of Parts GC Part No Description Qty Product NoShort List of Parts Short Parts List Installer Notification Guidelines GAS Boiler Commissioning Checklist Service 5 Date Service 1 DateService 3 Date Service 7 DateTechnical Training Certified ProductUsers guide Important Notes SafetyElectricity Supply Minimum ClearancesMaintenance Control of Water TemperatureCleaning To Shut Down the BoilerPoints for the Boiler User
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HE12, HE15, HE18, HE9 specifications

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