IDEAL INDUSTRIES HE9, HE18, HE12, HE15 manual Electrical Connections, External Controls

Page 28

INSTALLATION

INSTALLATION

41 ELECTRICAL CONNECTIONS

WARNING. The appliance must be efficiently earthed. A mains supply of 230 V ~ 50 Hz is required.

All external controls and wiring must be suitable for mains voltage. Wiring should be in 3-core PVC insulated & sheathed cable, not less than 0.75mm2 (24 x 0.2mm) to BS. 6500 Table 16 Wiring Regulations and local regulations. For IE reference should be made to the current ETCI rules for electrical installations.

Connection must be made in a way that allows complete isolation of the electrical supply - such as a double pole switch, having a 3mm (1/8") contact separation in both poles or a plug and socket, serving only the boiler and system controls. The means of isolation must be accessible to the user after installation.

1.Remove controls pod by slackening front fixing screws and pull pod forward (may find it easier to remove the controls pod door).

2.Remove the control box securing screws. Swing the box down into the servicing position. Refer to Frame 49.

3.Route the mains cable into the box from the RHS of the boiler.

4.Connect the live, neutral and earth wires into the terminal strip as shown.

5.Secure the mains lead with the cable clamp.

6.On completion of all wiring connections, relocate the control box and secure.

cla7738

cla7923

1

 

2

Flow wiring diagram

LEGEND

 

 

b

blue

pk

pink

bk

black

r

red

br

brown

v

violet

gy

grey

w

white

or

orange

y/g

yellow/green

 

 

 

 

 

 

 

 

O/heat thermostat

 

 

 

 

 

L brbr

 

 

Thermostat sensor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

bk bk

 

b

 

N

 

Connect

 

 

 

 

 

 

 

 

 

 

 

 

 

 

to L

 

 

 

 

 

y/g

 

 

 

 

 

L

 

N

 

 

 

 

 

 

NTC

 

Fan

 

 

 

 

 

E

 

 

 

 

 

 

 

 

 

 

 

v

NC

 

FAN

 

gy

 

 

Flue protection

 

 

C

 

GV 1

Pilot gas

 

r

 

bk

 

 

 

P.C.B. 25

 

 

 

thermostat

 

y

 

br

b

 

 

Air pressure

NO

 

GV 2

 

 

Limit

switch

NC

 

 

or

 

Main gas

 

r

 

 

 

pk

Potentiometer

 

thermostat

 

bk bk

 

 

 

com

NO

 

 

cla7856

 

 

 

 

w

 

 

 

 

 

 

 

 

 

 

 

ALL EARTHS must be connected

 

 

 

Combined spark &

 

On/Off switch

 

 

 

(Not all earths are shown for clarity)

 

 

sensing electrode

 

 

 

 

 

 

 

 

42 EXTERNAL CONTROLS

External wiring must be in accordance with the current I.E.E. (BS

 

must be wired into the mains lead, in parallel, with the

7671) Wiring Regulations. For Ireland reference should be made

 

control(s) to be overridden. Refer to Frame 46.

to the current ETCI rules for electrical installations.

3.

If a proprietary system is used, follow the instructions

The wiring diagrams illustrated in Frames 43-46 cover the

 

supplied by the manufacturer.

systems most likely to be fitted to this appliance.

4.

System designs featuring controls or wiring

For wiring external controls to the classic HE boiler, reference

 

arrangements which allow the boiler to fire when there is

should be made to the system wiring diagrams supplied by the

 

no pump circulation taking place should not be fitted.

relevant manufacturer, in conjunction with the wiring diagrams

Advice on required modifications to the wiring may be

shown in Frames 43-46.

obtained from the component manufacturers.

Difficulty in wiring should not arise, providing the following

Notes.

directions are observed:

1.

Connection between a frost thermostat and the time

1. Controls that switch the system on or off, e.g. a time switch,

 

control should be made without disturbing other wiring.

must be wired, in series, in the live mains lead to the boiler.

2.

A frost thermostat should be sited in a cool place in the

2. Controls that override an on/off control, e.g. frost thermostat,

 

house, but where it can sense heat from the system.

28

classic HE - Installation & Servicing

Image 28
Contents Installation and servicing Classic HE Installation & Servicing Document Amendments Key to symbols GeneralGeneral Data HE12 HE15 HE18Classic HE General Introduction Safe HandlingOptional Extra Kits Location of BoilerInstallation from inside only General Boiler Water ConnectionsBoiler Clearances Side and Rear FlueFlue Installation Compartment InstallationsGAS Supply BathroomsGeneral Terminal AIR SupplyWater Treatment Water Circulation SystemLOW Head Installations Electrical SupplyOpen Vent System Requirements Fully Pumped Condensate Drain Refer to Frames 38, 39General Sealed System Requirements Sealed System Requirements Installation Boiler Assembly Exploded viewInstallation Unpacking Unpack and check the contents Pack a ContentsHardware Pack 1 Contents Pack B ContentsInstallation Packaging and Casing Removal Determining the Flue LengthPack Product No Side Outlet Kit Product NoWall Mounting Template Flue Assembly Exploded ViewPreparing the Wall Cut to length X, refer to Frame Cutting the Flue wall thicknesses of 75 to 705mmRemove any burrs and remove the inner flue support ring Connecting the Flue to the Boiler Wall Mounting PlateMounting the Boiler Without Optional Flue finishing KitFor wall thickness 270mm to 775mm Fitting the Flue Assembly Cutting the Flue For flue lengths 270 to 775mm onlyInstallation Mounting the Boiler Flues over 1 metre longFlue Extension Ducts Fitting the KITRoof Flue KIT Contents / Options FlueTerminal Position Minimum Dimension Installation Flue Terminal PositionFlue Arrangement Installation Assembling the Roof Flue KIT Engagement in the final flue duct sealCondensate Pipe Termination Configurations GAS ConnectionWater Connections Condensate DrainCondensate Pipe Termination Configurations Electrical Connections External ControlsInstallation Pictorial Wiring MID Position Valve Pumped onlyThermostat Blue Black Brown Grey Orange Thermostat PinkFrost Protection Installation TWO Spring Closed ValveBlue Yellow/green Black Orange Brown Violet Red Pink White Installation Commissioning and Testing Fitting the Boiler Casing See diagram A, FrameTo gain access to the gas valve Initial LightingInitial Lighting General ChecksHanding Over Water Circulating SystemServicing Servicing Schedule Boiler Front Panel RemovalBurner and AIR BOX Removal Disconnect the electrical supply and turn off gas supplyCleaning the Burner and Pilot Assembly Servicing Cleaning the FAN Assembly / the FluewaysCleaning the Recuperator Servicing Cleaning the Siphon ReassemblyGAS Pressure Adjustment Replacement of Parts GeneralServicing Overheat Thermostat Replacement On/off switchThermostat control Thermistor sensor leadServicing Limit Thermostat Replacement Flue Protection Thermostat ReplacementPilot Burner Replacement Pull off the two electrical connectionsMain Burner and Main Burner Injector Replacement Servicing Ignition Electrode and Lead ReplacementGAS Control Valve Replacement Servicing FAN Replacement AIR Pressure Switch APS ReplacementPrinted Circuit Board PCB Replacement Combustion Chamber Insulation ReplacementCasing Front Seal Replacement Heat Exchanger ReplacementServicing Servicing Siphon Replacement Fault Finding FindingShort List of Parts GC Part No Description Qty Product NoShort List of Parts Short Parts List Installer Notification Guidelines GAS Boiler Commissioning Checklist Service 1 Date Service 3 DateService 5 Date Service 7 DateTechnical Training Certified ProductUsers guide Safety Electricity SupplyImportant Notes Minimum ClearancesControl of Water Temperature CleaningMaintenance To Shut Down the BoilerPoints for the Boiler User
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HE12, HE15, HE18, HE9 specifications

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