IDEAL INDUSTRIES HE18 General Terminal, AIR Supply, Water Treatment, Water Circulation System

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GENERAL

TERMINAL

The terminal assembly can be adapted to accommodate various wall thicknesses. Refer to Frame 10.

AIR SUPPLY

Detailed recommendations for air supply are given in BS.5440:2. In IE refer to I.S. 813:2002.

The following notes are for general guidance:

1.It is NOT necessary to have a purpose provided air vent in the room or internal space in which the boiler is installed.

2.If the boiler is to be installed in a cupboard or compartment, permanent air vents are required (for cooling purposes) in the cupboard/compartment, at both high and low levels. The air vents must either communicate with room/internal space, or be direct to outside air. The minimum effective areas of the permanent air vents, required in the cupboard/compartment, are specified in Table 4 and are related to maximum rated heat input.

Table 4 - High and low vent areas

Boiler

Air from room/internal

Air direct from

 

space, cm (in2 )

outside, cm (in2)

HE9

102

(16)

51

(8)

HE12

135

(21)

68

(11)

 

 

 

 

 

HE15

170

(26)

83

(13)

 

 

 

 

 

HE18

198

(31)

102

(16)

 

 

 

 

 

3.Both air vents MUST communicate with the same room or internal space or MUST be on the same wall to outside air.

4.In siting the air vents care must be taken to avoid the freezing of pipework.Water circulation system.

and hot water storage vessel. They should be at least 1/2" BSP nominal size and be in accordance with BS. 2879.

The boiler is fitted with a special drain plug, which is provided, to drain the BOILER ONLY, in the event of the system drain plug being unable to do so. The hydraulic resistance of the boilers, at MAXIMUM OUTPUT with an 11OC (20OF) temperature differential, are shown in Table 5.

Maximum boiler operating temperature should be 82oC (180oF).

Table 5 - Water flow rate and pressure loss

Boiler Size

HE

9

12

15

18

 

 

 

 

 

 

Boiler

kW

9.0

12

15

18

Output Btu/h x 1000

30.7

40.9

50.2

60.4

 

 

 

 

 

 

Water Flow

l/min

11.7

15.6

19.5

23.4

Rate

gal/h

155

206

258

309

 

 

 

 

 

 

Pressure

mbar

54.0

93.5

98.4

142.5

Loss

in wg

21.6

37.4

39.3

57

 

 

 

 

 

 

WATER TREATMENT

These boilers incorporate a cast iron heat exchanger and an aluminium heat exchanger.

IMPORTANT. The application of any other treatment to this product may render the guarantee of Ideal Stelrad Group

INVALID.

Ideal Stelrad Group recommend Water Treatment in accordance with the Benchmark Guidance Notes on Water Treatment in Central Heating Systems.

Ideal Stelrad Group recommend the use of Fernox, GE Betz Sentinel or Salamander water treatment products, which must be used on accordance with the manufacturers instructions.

For further information contact:

Fernox Manufacturing Co. Ltd, Cookson Electronics, Forsyth Road, Sheerwater, Woking, Surrey. GU21 5RZ. Tel. +44 (0) 1799 521133

WATER CIRCULATION SYSTEM

The boiler must NOT be used for direct hot water supply. For the types of system and correct piping procedure refer to 'Introduction' and Frame 1.

The central heating system should be in accordance with BS.6798 and, in addition, for Smallbore and Microbore systems, BS. 5449.

The domestic hot water system, if applicable, should be in accordance with the relevant recommendations of BS. 5546. Copper tubing to BS. 2871:1 is recommended for water carrying pipework.

The hot water storage cylinder MUST be of the indirect type and should preferably be manufactured of copper.

Single feed, indirect cylinders are not recommended and MUST NOT be used on sealed systems.

The appliances are NOT suitable for gravity central heating, nor are they suitable for the provision of gravity domestic hot water.

The hot water cylinder and ancillary pipework, not forming part of the useful heating surface, should be lagged to prevent heat loss and any possible freezing - particularly where pipes run through roof spaces and ventilated under floor spaces.

Boilers not fitted to a sealed system must be vented.

or

Sentinel Performance Solutions,

The Heath Business & Technical Park, Runcorn, Cheshire WA7 4QX. Tel: 0800 389 4670. www.sentinel-solutions.net

or

Salamander Engineering Ltd, Unit 24, Reddicap Trading Estate, Sutton Coldfield, West Midlands B75 7BU. Tel. +44 (0) 121 378 0952

Notes.

1.It is most important that the correct concentration of the water treatment products is maintained in accordance with the manufacturers' instructions.

2.If the boiler is installed in an existing system any unsuitable additives MUST be removed by thorough cleansing. BS7593:1992 details the steps necessary to clean a domestic heating system.

3.In hard water areas, treatment to prevent limescale may be necessary - however the use of artificially softened water is NOT permitted.

4.Under no circumstances should the boiler be fired before the system has been thoroughly flushed.

IMPORTANT

A minimum length of 1m of copper pipe MUST be fitted to both flow and return connections from the boiler before connection to any plastic piping. This applies to ALL types of installation.

Draining taps MUST be located in accessible positions, which permit the draining of the whole system - including the boiler

BOILER CONTROL INTERLOCKS

Ideal Stelrad Group recommend that heating systems utilising full thermostatic radiator valve control of temperature in individual rooms should also be fitted with a room thermostat controlling the temperature in a space served by radiators not fitted with such a valve as stated in BS. 5449.

continued . . . .

classic HE - Installation & Servicing

9

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Contents Installation and servicing Classic HE Installation & Servicing Document Amendments General Key to symbolsGeneral Data HE12 HE15 HE18Classic HE Safe Handling General IntroductionOptional Extra Kits Location of BoilerGeneral Boiler Water Connections Installation from inside onlyBoiler Clearances Side and Rear FlueCompartment Installations Flue InstallationGAS Supply BathroomsAIR Supply General TerminalWater Treatment Water Circulation SystemElectrical Supply LOW Head InstallationsOpen Vent System Requirements Fully Pumped Condensate Drain Refer to Frames 38, 39General Sealed System Requirements Sealed System Requirements Boiler Assembly Exploded view InstallationUnpack and check the contents Pack a Contents Installation UnpackingHardware Pack 1 Contents Pack B ContentsDetermining the Flue Length Installation Packaging and Casing RemovalPack Product No Side Outlet Kit Product NoFlue Assembly Exploded View Wall Mounting TemplatePreparing the Wall Cutting the Flue wall thicknesses of 75 to 705mm Cut to length X, refer to FrameRemove any burrs and remove the inner flue support ring Wall Mounting Plate Connecting the Flue to the BoilerMounting the Boiler Without Optional Flue finishing KitFor wall thickness 270mm to 775mm Cutting the Flue For flue lengths 270 to 775mm only Fitting the Flue AssemblyFlues over 1 metre long Installation Mounting the BoilerFitting the KIT Flue Extension DuctsFlue Roof Flue KIT Contents / OptionsInstallation Flue Terminal Position Terminal Position Minimum DimensionFlue Arrangement Engagement in the final flue duct seal Installation Assembling the Roof Flue KITGAS Connection Condensate Pipe Termination ConfigurationsWater Connections Condensate DrainCondensate Pipe Termination Configurations External Controls Electrical ConnectionsMID Position Valve Pumped only Installation Pictorial WiringThermostat Blue Black Brown Grey Orange Thermostat PinkInstallation TWO Spring Closed Valve Frost ProtectionBlue Yellow/green Black Orange Brown Violet Red Pink White Fitting the Boiler Casing See diagram A, Frame Installation Commissioning and TestingTo gain access to the gas valve Initial LightingGeneral Checks Initial LightingHanding Over Water Circulating SystemBoiler Front Panel Removal Servicing Servicing ScheduleBurner and AIR BOX Removal Disconnect the electrical supply and turn off gas supplyServicing Cleaning the FAN Assembly / the Flueways Cleaning the Burner and Pilot AssemblyCleaning the Recuperator Reassembly Servicing Cleaning the SiphonGAS Pressure Adjustment Replacement of Parts GeneralOn/off switch Servicing Overheat Thermostat ReplacementThermostat control Thermistor sensor leadFlue Protection Thermostat Replacement Servicing Limit Thermostat ReplacementPilot Burner Replacement Pull off the two electrical connectionsServicing Ignition Electrode and Lead Replacement Main Burner and Main Burner Injector ReplacementGAS Control Valve Replacement AIR Pressure Switch APS Replacement Servicing FAN ReplacementPrinted Circuit Board PCB Replacement Combustion Chamber Insulation ReplacementHeat Exchanger Replacement Casing Front Seal ReplacementServicing Servicing Siphon Replacement Finding Fault FindingGC Part No Description Qty Product No Short List of PartsShort List of Parts Short Parts List Installer Notification Guidelines GAS Boiler Commissioning Checklist Service 3 Date Service 1 DateService 5 Date Service 7 DateCertified Product Technical TrainingUsers guide Electricity Supply SafetyImportant Notes Minimum ClearancesCleaning Control of Water TemperatureMaintenance To Shut Down the BoilerPoints for the Boiler User
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HE12, HE15, HE18, HE9 specifications

The IDEAL INDUSTRIES HE series, comprising the HE24, HE18, HE15, and HE12 models, represents a significant advancement in the field of electrical testing and measurement tools. These versatile testers stand out in professional environments for their high accuracy, user-friendly interfaces, and advanced features designed to enhance efficiency and reliability in electrical inspections.

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