Lochinvar 81 - 286 When using an existing vent system to install a new boiler, Products to avoid

Page 11

Installation & Operation Manual

1 Determine boiler location (continued)

When using an existing vent system to install a new boiler:

￿WARNING Failure to follow all instructions can result in flue gas spillage and carbon monoxide

emissions, causing severe personal injury or death.

Check the following venting components before installing:

Material - For materials listed for use with this appliance, see Section 3 - General Venting, Table 3A. For stainless steel venting, an adapter of the same manufacturer (Table 3B) must be used at the flue collar connection.

Size - To ensure proper pipe size is in place, see Table 3C. Check to see that this size is used throughout the vent system.

Manufacturer - For a stainless steel application, you must use only the listed manufacturers and their type product listed in Table 3A for CAT IV positive pressure venting with flue producing condensate.

Supports - Non-combustible supports must be in place allowing a minimum 1/4" rise per foot. The supports should adequately prevent sagging and vertical slippage, by distributing the vent system weight. For additional information, consult the vent manufacturer’s instructions for installation.

Terminations - Carefully review Sections 3 through 5 to ensure requirements for the location of the vent and air terminations are met and orientation of these fit the appropriate image from the Sidewall or Vertical options listed in the General Venting Section. For stainless steel vent, only use terminations listed in Table 3B for the manufacturer of the installed vent.

Seal - With prior requirements met, the system should be tested to the procedure listed in parts (c) through (f) of the Removal of an Existing Boiler Section on page 12.

With stainless steel vent, seal and connect all pipe and components as specified by the vent manufacturer used; with PVC/CPVC vent, see the Installing Vent or Air Piping Section on page 16.

If any of these conditions are not met, ￿ WARNING the existing system must be updated or

replaced for that concern. Failure to follow all instructions can result in flue gas spillage and carbon monoxide emissions, causing severe personal injury or death.

Table 1A Corrosive Contaminants and Sources

Products to avoid:

Spray cans containing chloro/fluorocarbons

Permanent wave solutions

Chlorinated waxes/cleaners

Chlorine-based swimming pool chemicals

Calcium chloride used for thawing

Sodium chloride used for water softening

Refrigerant leaks

Paint or varnish removers

Hydrochloric acid/muriatic acid

Cements and glues

Antistatic fabric softeners used in clothes dryers

Chlorine-type bleaches, detergents, and cleaning solvents found in household laundry rooms

Adhesives used to fasten building products and other similar products

Areas likely to have contaminants

Dry cleaning/laundry areas and establishments

Swimming pools

Metal fabrication plants

Beauty shops

Refrigeration repair shops

Photo processing plants

Auto body shops

Plastic manufacturing plants

Furniture refinishing areas and establishments

New building construction

Remodeling areas

Garages with workshops

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Contents Models 81 Contents Please read before proceeding When servicing boilerStainless steel heat exchanger Knight Boiler How it worksModels 81 Model Knight Boiler =B=R Rating RatingsBefore locating the boiler, check Installation must comply withCloset and alcove installations Determine boiler location1Closet Installation Minimum Required Clearances Flooring and foundation Residential garage installationProvide air openings to room Vent and air pipingAreas likely to have contaminants When using an existing vent system to install a new boilerProducts to avoid When removing a boiler from existing common vent system Leveling the boiler Prepare boilerRemove boiler from wood pallet Gas conversionsDirect venting options Sidewall Vent General ventingDirect venting options Vertical Vent, Sidewall Air Direct venting options Vertical VentPVC/CPVC vent piping materials Install vent and combustion air pipingRequirements for installation in Canada Installing vent and air pipingVent Pipe, and Fittings PVC/CPVC air intake/vent connectionsStainless steel vent Air inlet pipe materialsBoiler Flue Intake Air Adapter Termination Boiler FlueBoiler Removing from existing vent Optional room airLength Determine location If using the alternate sidewall terminationSidewall direct venting Vent/air termination sidewall2AClearance to Gravity Air Inlets Prepare wall penetrations Prepare wall penetrations Alternate Field Supplied OptionMultiple vent/air terminations Termination and fittingsDescription and usage Sidewall termination installationSidewall termination optional concentric vent 10 Concentric Multiventing sidewall terminations 12Concentric Vent Sidewall AttachmentVent/air termination vertical Vertical direct venting2Vertical Terminations with Multiple Boilers Prepare roof penetrations Multiple vent/air terminationsVertical termination optional concentric vent Vertical termination installationMultiventing vertical terminations 6Concentric Vent Roof InstallationConcentric Venting Arrangement Alternate vertical concentric venting10Existing Vent as a Chase Existing vent as a chaseHydronic piping Near boiler piping components Strainer Near boiler piping connectionsCirculator sizing Indirect water heatersMinimum Pipe Pump Size Grundfos FeetPressure ModelUP26-96 FC/VS IFC VS Stratos 1.25 3 x Variable speed pump setupVariable speed pump option 4Single Boiler Single Temperature Zoned with Circulators Number of Units 6Single Boiler Multiple Temperatures Number of Units Model Required Pipe Sizes MAY Substitute Number of Units Model 10Multiple Boilers Non-Zoned Primary/Secondary Piping Gas connections Connecting gas supply pipingPropane Gas Natural gasLength of Pipe in Straight Feet for 1/2 PSI Single Unit Natural Gas Pipe Capacity ChartCheck inlet gas supply Gas Pressure Gas valve replacementLow voltage connections Field wiringInstallation must comply with Line voltage connectionsLow gas pressure switch Outdoor temperature sensorLouver proving switch High gas pressure switchModBus Flow switchAlarm contacts Wiring of the cascadeManual Condensate drain Condensate disposalFill and test water system Freeze protection when usedStart-up Check/control water chemistryInspect/check condensate lines and fittings Check for gas leaksCheck thermostat circuits Inspect/fill condensate systemCheck system and boiler Final checks before starting the boilerStart the boiler If boiler does not start correctly2Operating Instructions Natural Gas Propane Set space heating operationSet domestic hot water DHW operation Verify DHW modeConfiguration of the cascade General Operating informationProtection features Boiler temperature regulation Cascade Outdoor reset operation, if usedOperation Display Sequence of operationStandby, ready to start a new cycle Navigation Dial Knight boiler control moduleUser Access modesInstaller Call for Heat Information Dial Function See the Knight User’s Information Manual for Instructions Maintenance Maintenance and annual startupService technician Owner maintenanceCheck expansion tank MaintenanceFlue vent system and air piping Check water systemInspect boiler interior Address reported problemsClean condensate trap Inspect boiler areaCheck flame signal Check ignition ground wiringCheck all boiler wiring Check control settingsKit Part Component Number Description Cleaning boiler heat exchangerReview with owner Oiled bearing circulatorsPC Interface Diagrams2Wiring Diagram
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Manual 16 pages 57.5 Kb

81 - 286 specifications

Lochinvar 81 - 286 is a state-of-the-art boiler recognized for its efficiency and reliability in both residential and commercial applications. This high-performance heating solution is designed to meet the diverse needs of users while adhering to modern environmental standards.

One of the standout features of the Lochinvar 81 - 286 is its advanced condensing technology. This allows the unit to harness more heat from the combustion gases, significantly boosting its thermal efficiency. With an impressive efficiency rating of over 95%, users can expect lower energy bills and reduced carbon emissions, making this boiler an environmentally friendly choice.

The Lochinvar 81 - 286 incorporates a robust stainless steel heat exchanger that guarantees durability and longevity. This corrosion-resistant material not only prolongs the unit's life but also ensures consistent performance over time. Additionally, the heat exchanger’s design facilitates optimal heat transfer, further enhancing the boiler's efficiency.

In terms of control, the Lochinvar 81 - 286 features a user-friendly control interface that simplifies operation. The boiler is equipped with advanced modulation capabilities, allowing it to adjust its output based on real-time heating demands. This responsiveness reduces energy waste and optimizes comfort levels within the space it serves.

The boiler also supports a variety of installation configurations, providing flexibility for different building layouts. Its compact design allows for easy installation in restricted spaces, while versatile venting options facilitate integration into various systems.

Safety is a paramount consideration in the design of the Lochinvar 81 - 286. The unit comes with integrated safety features such as a built-in diagnostic system that alerts users to any potential issues before they escalate. This proactive technology helps in maintaining seamless operation and reducing downtime.

Finally, the Lochinvar 81 - 286 is compliant with the latest regulations and industry standards, ensuring that it meets the expectations of both consumers and environmental agencies. With its impressive combination of efficiency, durability, and advanced technology, the Lochinvar 81 - 286 stands out as a top choice for anyone seeking a high-performance heating solution. This boiler not only addresses the immediate needs of heating but also supports long-term sustainability initiatives, proving to be a wise investment for the future.