Lochinvar 81 - 286 Prepare boiler, Remove boiler from wood pallet, Gas conversions

Page 13

2 Prepare boiler

Remove boiler from wood pallet

1.After removing the outer shipping carton from the boiler, remove the parts box.

2.Remove the front door to access the lag bolts in front of the unit (FIG. 2-1).

3.To remove the boiler from the pallet (after removing the front door):

a.Remove the two lag bolts from the wood pallet inside the boiler (FIG. 2-1).

b.Detach the boiler from the lag bolts in the rear of the unit, see FIG. 2-1.

NOTICE

Do not drop the boiler or bump the jacket

on the floor or pallet. Damage to the

 

boiler can result.

Figure 2-1Boiler Mounted on Shipping Pallet

. 2

Gas conversions

Installation & Operation Manual

5.After installation is complete, attach the propane conversion label (in the conversion kit bag) next to the boiler rating plate. Attach the LP caution label (in the conversion kit bag) to the left side of the unit in the lower left corner.

6.Replace the top and front access covers.

Table 2A LP Conversion Table

 

LP Conversion Table

Model

 

LP Orifice Stamping

81

 

80

106

 

105

151

 

150

211

 

210 / W150

286

 

285

￿WARNING After converting to LP, check combustion per the Start-up procedure in Section 10

of this manual. Failure to check and verify combustion could result in severe personal injury, death, or substantial property damage.

Figure 2-2Installing Propane Orifice

￿WARNING

For a boiler already installed, you must turn off gas supply, turn off power and allow boiler to cool before proceeding. You must also completely test the boiler after conversion to verify performance as described under Start-up, Section 10 of this manual. Failure to comply could result in severe personal injury, death, or substantial property damage.

You must install a propane orifice to operate the Knight boiler on propane gas. Verify when installing that the orifice size marking matches boiler size (Table 2A).

Leveling the boiler

1.Set the boiler in place and check level.

a)Adjust legs if necessary to level boiler, see FIG. 2-3 below.

1.Remove the top and front access covers from the unit (no tools required for removal).

2.Remove the three screws securing the gas valve to the venturi (FIG. 2-2).

3.Locate the propane orifice disk from the conversion kit bag. Verify that the stamping on the orifice disk matches the boiler size (see Table 2A).

Place the orifice into the black rubber grommet in the side of the gas valve and secure in the valve (FIG. 2-2).

4.Reposition the gas valve against the venturi and replace the screws (FIG. 2-2) securing the valve to the venturi.

Figure 2-3Leveling Legs on the Boiler

13

Image 13
Contents Models 81 Contents Please read before proceeding When servicing boilerStainless steel heat exchanger Knight Boiler How it worksModels 81 Model Knight Boiler =B=R Rating RatingsCloset and alcove installations Installation must comply withDetermine boiler location Before locating the boiler, check1Closet Installation Minimum Required Clearances Provide air openings to room Residential garage installationVent and air piping Flooring and foundationProducts to avoid When using an existing vent system to install a new boilerAreas likely to have contaminants When removing a boiler from existing common vent system Remove boiler from wood pallet Prepare boilerGas conversions Leveling the boilerDirect venting options Sidewall Vent General ventingDirect venting options Vertical Vent, Sidewall Air Direct venting options Vertical VentRequirements for installation in Canada Install vent and combustion air pipingInstalling vent and air piping PVC/CPVC vent piping materialsVent Pipe, and Fittings PVC/CPVC air intake/vent connectionsStainless steel vent Air inlet pipe materialsBoiler Boiler FlueBoiler Flue Intake Air Adapter Termination Length Optional room airRemoving from existing vent Sidewall direct venting If using the alternate sidewall terminationVent/air termination sidewall Determine location2AClearance to Gravity Air Inlets Prepare wall penetrations Prepare wall penetrations Alternate Field Supplied OptionMultiple vent/air terminations Termination and fittingsSidewall termination optional concentric vent Sidewall termination installationDescription and usage 10 Concentric Multiventing sidewall terminations 12Concentric Vent Sidewall AttachmentVent/air termination vertical Vertical direct venting2Vertical Terminations with Multiple Boilers Prepare roof penetrations Multiple vent/air terminationsVertical termination optional concentric vent Vertical termination installationMultiventing vertical terminations 6Concentric Vent Roof InstallationConcentric Venting Arrangement Alternate vertical concentric venting10Existing Vent as a Chase Existing vent as a chaseHydronic piping Near boiler piping components Circulator sizing Near boiler piping connectionsIndirect water heaters StrainerPressure FeetModel Minimum Pipe Pump Size GrundfosVariable speed pump option Variable speed pump setupUP26-96 FC/VS IFC VS Stratos 1.25 3 x 4Single Boiler Single Temperature Zoned with Circulators Number of Units 6Single Boiler Multiple Temperatures Number of Units Model Required Pipe Sizes MAY Substitute Number of Units Model 10Multiple Boilers Non-Zoned Primary/Secondary Piping Gas connections Connecting gas supply pipingPropane Gas Natural gasCheck inlet gas supply Single Unit Natural Gas Pipe Capacity ChartLength of Pipe in Straight Feet for 1/2 PSI Gas Pressure Gas valve replacementInstallation must comply with Field wiringLine voltage connections Low voltage connectionsLouver proving switch Outdoor temperature sensorHigh gas pressure switch Low gas pressure switchAlarm contacts Flow switchWiring of the cascade ModBusManual Condensate drain Condensate disposalStart-up Freeze protection when usedCheck/control water chemistry Fill and test water systemCheck thermostat circuits Check for gas leaksInspect/fill condensate system Inspect/check condensate lines and fittingsStart the boiler Final checks before starting the boilerIf boiler does not start correctly Check system and boiler2Operating Instructions Natural Gas Propane Set space heating operationConfiguration of the cascade Verify DHW modeSet domestic hot water DHW operation General Operating informationProtection features Boiler temperature regulation Cascade Outdoor reset operation, if usedOperation Display Sequence of operationStandby, ready to start a new cycle Navigation Dial Knight boiler control moduleInstaller Access modesUser Call for Heat Information Dial Function Service technician Maintenance Maintenance and annual startupOwner maintenance See the Knight User’s Information Manual for InstructionsFlue vent system and air piping MaintenanceCheck water system Check expansion tankClean condensate trap Address reported problemsInspect boiler area Inspect boiler interiorCheck all boiler wiring Check ignition ground wiringCheck control settings Check flame signalReview with owner Cleaning boiler heat exchangerOiled bearing circulators Kit Part Component Number DescriptionPC Interface Diagrams2Wiring Diagram
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Manual 16 pages 57.5 Kb

81 - 286 specifications

Lochinvar 81 - 286 is a state-of-the-art boiler recognized for its efficiency and reliability in both residential and commercial applications. This high-performance heating solution is designed to meet the diverse needs of users while adhering to modern environmental standards.

One of the standout features of the Lochinvar 81 - 286 is its advanced condensing technology. This allows the unit to harness more heat from the combustion gases, significantly boosting its thermal efficiency. With an impressive efficiency rating of over 95%, users can expect lower energy bills and reduced carbon emissions, making this boiler an environmentally friendly choice.

The Lochinvar 81 - 286 incorporates a robust stainless steel heat exchanger that guarantees durability and longevity. This corrosion-resistant material not only prolongs the unit's life but also ensures consistent performance over time. Additionally, the heat exchanger’s design facilitates optimal heat transfer, further enhancing the boiler's efficiency.

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The boiler also supports a variety of installation configurations, providing flexibility for different building layouts. Its compact design allows for easy installation in restricted spaces, while versatile venting options facilitate integration into various systems.

Safety is a paramount consideration in the design of the Lochinvar 81 - 286. The unit comes with integrated safety features such as a built-in diagnostic system that alerts users to any potential issues before they escalate. This proactive technology helps in maintaining seamless operation and reducing downtime.

Finally, the Lochinvar 81 - 286 is compliant with the latest regulations and industry standards, ensuring that it meets the expectations of both consumers and environmental agencies. With its impressive combination of efficiency, durability, and advanced technology, the Lochinvar 81 - 286 stands out as a top choice for anyone seeking a high-performance heating solution. This boiler not only addresses the immediate needs of heating but also supports long-term sustainability initiatives, proving to be a wise investment for the future.