Lochinvar 81 - 286 operation manual Condensate disposal, Condensate drain

Page 54

Installation & Operation Manual

9 Condensate disposal

Condensate drain

1.This boiler is a high efficiency appliance that produces condensate.

2.The side of the boiler has a 1/2 inch PVC union for connection of a 1/2 inch PVC pipe (FIG. 9-1).

3.Slope condensate tubing down and away from the boiler into a drain or condensate neutralizing filter. Condensate from the Knight boiler will be slightly acidic (typically with a pH from 3 to 5). Install a neutralizing filter if required by local codes.

A Neutralizer Kit (FIG. 9-1) is available from the factory (Kit 3087).

4.Install the 1/2 inch PVC tee assembly (shipped with the unit) as shown in FIG. 9-1.

5.Leave the top of the 1/2 inch tee OPEN. This is needed as a vacuum break.

6.Do not expose condensate line to freezing temperatures.

7.Use only plastic tubing or piping as a condensate drain line (FIG. 9-1).

NOTICE

Use materials approved by the authority

having jurisdiction. In the absence of

 

 

other authority, PVC and CPVC pipe

 

must comply with ASTM D1785 or D2845.

 

Cement and primer must comply with

 

ASME D2564 or F493. For Canada use

 

CSA or ULC certified PVC or CPVC pipe,

 

fittings, and cement.

 

To allow for proper drainage on large

NOTICE

horizontal runs, a second line vent may

 

be required and tubing size may need to

 

increase to 1 inch.

The condensate line must remain unobstructed, allowing free flow of condensate. If condensate is allowed to freeze in the line or if the line is obstructed in any other manner, condensate can exit from the boiler tee, resulting in potential water damage to property.

8.A condensate removal pump is required if the boiler is below the drain. When installing a condensate pump, select one approved for use with condensing boilers and furnaces. The pump should have an overflow switch to prevent property damage from condensate spillage. The switch should be wired in series with the blocked drain switch inside the boiler (see FIG. 10-1 on page 56).

Figure 9-1Condensate Disposal

1/2" PVC TEE ASSEMBLY (FACTORY SUPPLIED)

1/2" PVC UNION (FACTORY SUPPLIED)

NEUTRALIZER KIT

FLOOR DRAIN OR

DRAIN PAN

54

Image 54
Contents Models 81 Contents When servicing boiler Please read before proceedingKnight Boiler How it works Stainless steel heat exchangerModels 81 Model Ratings Knight Boiler =B=R RatingDetermine boiler location Installation must comply withCloset and alcove installations Before locating the boiler, check1Closet Installation Minimum Required Clearances Vent and air piping Residential garage installationProvide air openings to room Flooring and foundationWhen using an existing vent system to install a new boiler Products to avoidAreas likely to have contaminants When removing a boiler from existing common vent system Gas conversions Prepare boilerRemove boiler from wood pallet Leveling the boilerGeneral venting Direct venting options Sidewall VentDirect venting options Vertical Vent Direct venting options Vertical Vent, Sidewall AirInstalling vent and air piping Install vent and combustion air pipingRequirements for installation in Canada PVC/CPVC vent piping materialsPVC/CPVC air intake/vent connections Vent Pipe, and FittingsAir inlet pipe materials Stainless steel ventBoiler Flue BoilerBoiler Flue Intake Air Adapter Termination Optional room air LengthRemoving from existing vent Vent/air termination sidewall If using the alternate sidewall terminationSidewall direct venting Determine location2AClearance to Gravity Air Inlets Prepare wall penetrations Alternate Field Supplied Option Prepare wall penetrationsTermination and fittings Multiple vent/air terminationsSidewall termination installation Sidewall termination optional concentric ventDescription and usage 10 Concentric 12Concentric Vent Sidewall Attachment Multiventing sidewall terminationsVertical direct venting Vent/air termination verticalPrepare roof penetrations Multiple vent/air terminations 2Vertical Terminations with Multiple BoilersVertical termination installation Vertical termination optional concentric vent6Concentric Vent Roof Installation Multiventing vertical terminationsAlternate vertical concentric venting Concentric Venting ArrangementExisting vent as a chase 10Existing Vent as a ChaseHydronic piping Near boiler piping components Indirect water heaters Near boiler piping connectionsCirculator sizing StrainerModel FeetPressure Minimum Pipe Pump Size GrundfosVariable speed pump setup Variable speed pump optionUP26-96 FC/VS IFC VS Stratos 1.25 3 x 4Single Boiler Single Temperature Zoned with Circulators Number of Units 6Single Boiler Multiple Temperatures Number of Units Model Required Pipe Sizes MAY Substitute Number of Units Model 10Multiple Boilers Non-Zoned Primary/Secondary Piping Connecting gas supply piping Gas connectionsNatural gas Propane GasSingle Unit Natural Gas Pipe Capacity Chart Check inlet gas supplyLength of Pipe in Straight Feet for 1/2 PSI Gas valve replacement Gas PressureLine voltage connections Field wiringInstallation must comply with Low voltage connectionsHigh gas pressure switch Outdoor temperature sensorLouver proving switch Low gas pressure switchWiring of the cascade Flow switchAlarm contacts ModBusManual Condensate disposal Condensate drainCheck/control water chemistry Freeze protection when usedStart-up Fill and test water systemInspect/fill condensate system Check for gas leaksCheck thermostat circuits Inspect/check condensate lines and fittingsIf boiler does not start correctly Final checks before starting the boilerStart the boiler Check system and boiler2Operating Instructions Set space heating operation Natural Gas PropaneVerify DHW mode Configuration of the cascadeSet domestic hot water DHW operation Operating information GeneralProtection features Boiler temperature regulation Outdoor reset operation, if used CascadeSequence of operation Operation DisplayStandby, ready to start a new cycle Knight boiler control module Navigation DialAccess modes InstallerUser Call for Heat Information Dial Function Owner maintenance Maintenance Maintenance and annual startupService technician See the Knight User’s Information Manual for InstructionsCheck water system MaintenanceFlue vent system and air piping Check expansion tankInspect boiler area Address reported problemsClean condensate trap Inspect boiler interiorCheck control settings Check ignition ground wiringCheck all boiler wiring Check flame signalOiled bearing circulators Cleaning boiler heat exchangerReview with owner Kit Part Component Number DescriptionDiagrams PC Interface2Wiring Diagram
Related manuals
Manual 16 pages 57.5 Kb

81 - 286 specifications

Lochinvar 81 - 286 is a state-of-the-art boiler recognized for its efficiency and reliability in both residential and commercial applications. This high-performance heating solution is designed to meet the diverse needs of users while adhering to modern environmental standards.

One of the standout features of the Lochinvar 81 - 286 is its advanced condensing technology. This allows the unit to harness more heat from the combustion gases, significantly boosting its thermal efficiency. With an impressive efficiency rating of over 95%, users can expect lower energy bills and reduced carbon emissions, making this boiler an environmentally friendly choice.

The Lochinvar 81 - 286 incorporates a robust stainless steel heat exchanger that guarantees durability and longevity. This corrosion-resistant material not only prolongs the unit's life but also ensures consistent performance over time. Additionally, the heat exchanger’s design facilitates optimal heat transfer, further enhancing the boiler's efficiency.

In terms of control, the Lochinvar 81 - 286 features a user-friendly control interface that simplifies operation. The boiler is equipped with advanced modulation capabilities, allowing it to adjust its output based on real-time heating demands. This responsiveness reduces energy waste and optimizes comfort levels within the space it serves.

The boiler also supports a variety of installation configurations, providing flexibility for different building layouts. Its compact design allows for easy installation in restricted spaces, while versatile venting options facilitate integration into various systems.

Safety is a paramount consideration in the design of the Lochinvar 81 - 286. The unit comes with integrated safety features such as a built-in diagnostic system that alerts users to any potential issues before they escalate. This proactive technology helps in maintaining seamless operation and reducing downtime.

Finally, the Lochinvar 81 - 286 is compliant with the latest regulations and industry standards, ensuring that it meets the expectations of both consumers and environmental agencies. With its impressive combination of efficiency, durability, and advanced technology, the Lochinvar 81 - 286 stands out as a top choice for anyone seeking a high-performance heating solution. This boiler not only addresses the immediate needs of heating but also supports long-term sustainability initiatives, proving to be a wise investment for the future.